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2 layers65 × 56 mmRDMA, the printed circuit board in 3D

Rpi Dead Man Alarm - PCB and 3D case - Occupancy Monitoring - Raspberry Pi hat

Size
65 × 56 mm
Copper layers
2
Thickness
1.6 mm
Parts
92
Nets
91
Pads
304
Tracks, vias
847, 82
Pours
2
Routed
Yes
KiCad
KiCad 5 (file 20171130)
Created
29 May 2020
Updated
29 May 2020

Overview

RDMA is an open-source printed circuit board by SkullKill, from the SkullKill/RDMA-PCB repository on GitHub, published under the GPL-3.0 licence. It is a 2-layer board of 65 × 56 mm with 92 parts on 91 nets, routed with 847 tracks and 82 vias.

It is built around the CAT24C32LI-, CC56-12EWA and DS3231MZ/V+, with the HT16K33-28SOP, BSS138 and DMN2056U among its other parts. Its parts include 34 resistors, 12 capacitors, 9 transistors, 8 diodes and 6 connectors.

Main components

9

README

README.md

RDMA-PCB

Rpi Dead Man Alarm - PCB and 3D case - Occupancy Monitoring - Raspberry Pi hat

24-RDMA-Case-04.jpg 24-RDMA-Case-04.jpg

23-RDMA-Case-03.jpg 23-RDMA-Case-03.jpg

07-RDMAweb-02.jpg 07-RDMAweb-02.jpg

Video of it in action Video of it in action

V 1.0 29/05/2020 - Initial Release


PCB Board Used

Ready to use PCB Board

https://www.skstore.com.au/electronics/pcb/RDMA

PCB Design Files / gerber files

RDMA-PCB

3D Printed Case design files / STL

RDMA-PCB

https://www.thingiverse.com/thing:4406335

https://www.myminifactory.com/object/3d-print-123446

FYI Gerber files are in the release section

https://github.com/SkullKill/RDMA-PCB/releases

more pictures in the wiki

https://github.com/SkullKill/RDMA-PCB/wiki

18-RDMA-Wiring-01.jpg 18-RDMA-Wiring-01.jpg

10-RDMA-FrontR-V1.0.jpg 10-RDMA-FrontR-V1.0.jpg

15-RDMA-Back-BoardOnly-V1.0.jpg 15-RDMA-Back-BoardOnly-V1.0.jpg


Schematics

09-RDMA-schematics-v1.0.jpg 09-RDMA-schematics-v1.0.jpg


MecanicalDrawing

1 to 1 scale

https://github.com/SkullKill/RDMA-PCB/blob/master/Case/RDMAcase-MecanicalDrawing-V1.0.pdf

please use PDF version, and print to scale RDMAcase-MecanicalDrawing-V1.0.jpg


Code Used

RDMA


PCB features

  • Step down DC DC regulator (12v will power both the pi and PIR sensor)
  • Input has a self reset fuse, and reverse polarity protection.
  • Physical on/off switch when powered via 12v
  • Back power protection to allow pi to provide power.
  • RTC clock
  • Segment display (to display time left before alarm is triggered)
  • Ability to trigger 3 X 5V object (e.g buzzer or lights) (will probably only populate one for the buzzer)
  • The above trigger can be set to either 5V or 12V.
  • Built in buzzer (to alert operator 1 min before alarm is triggered and SMS are sent out)
  • 1-wire rail (possibility to add a number of DS18B20 temperature sensors)
  • 2 physical button, one to manually reset the timer, or if hold for a few sec, will extend the timer once. Other button is to shutdown/unused.
  • Ability to add external buttons.
  • 1 configurable status light. (on when the service is running)
  • All button, including PIR input has a physical denounce to eliminate noise/false alarm.
  • EEPROM as per pi hat requirement (will probably not populate)
  • Screw terminal for all connectors. No crimping required.

A 12V , 1A PSU should work, however, to be on the safe side, use a 12V, 2A PSU

Standard wall mount sensor DG65 https://www.paradox.com/Products/default.asp?CATID=8&SUBCATID=79&PRD=1389

swivel mount for DG65 https://www.paradox.com/Products/default.asp?CATID=8&SUBCATID=81&PRD=456


if the service is not running after restarting, GPIO 8 would be on, which would make the buzzer turn on. to turn it off, use the following.

text
gpio readall
gpio -g mode 8 output
gpio -g write 8 0

Parts

92
QtyValueFootprintReferences
1310KΩResistor_SMD:R_0603_1608MetricR2, R4, R8, R11, R12, R16, R18, R20, R25, R29, R30, R31, R33
9100nF-50VCapacitor_SMD:C_0603_1608MetricC2, C3, C5, C6, C8, C9, C10, C11, C12
5MountingHolepi-template:MountingHole_2.75mm_M2.5_NoPadH1, H2, H4, H5, H6
4100ΩResistor_SMD:R_0603_1608MetricR3, R5, R10, R14
31.2KΩResistor_SMD:R_0603_1608MetricR7, R32, R34
32.2KΩResistor_SMD:R_0603_1608MetricR1, R13, R17
322UF-25VCapacitor_SMD:C_0805_2012MetricC1, C4, C7
3330ΩResistor_SMD:R_0603_1608MetricR6, R27, R35
34.7KΩResistor_SMD:R_0603_1608MetricR21, R23, R24
3BSS138Package_TO_SOT_SMD:SOT-23Q2, Q6, Q7
3DMN2056UPackage_TO_SOT_SMD:SOT-23Q3, Q4, Q5
3LED-YellowLED_SMD:LED_0603_1608MetricD3, D6, D11
3SOD1F7Diode_SMD:D_SOD-123D1, D5, D7
23.9KΩResistor_SMD:R_0603_1608MetricR22, R28
2DMG2305UXPackage_TO_SOT_SMD:SOT-23Q1, Q12
2Jumper_3_Bridged12Connector_PinHeader_2.54mm:PinHeader_1x03_P2.54mm_VerticalJP3, JP7
2LED-GreenLED_SMD:LED_0603_1608MetricD2, D4
2SW_PushRDMA:SW_SPST_TL3305ASW2, SW3
2SolderJumper_2_OpenResistor_SMD:R_0805_2012MetricJP1, JP2
112Vpsupi-template:TerminalBlock_bornier-2_P5.08mmJ16
11KΩResistor_SMD:R_0603_1608MetricR19
13.3UH-8.5Api-template:L_6.3x6.3_H3_HandSolderL1
147KΩResistor_SMD:R_0603_1608MetricR15
157.6KΩResistor_SMD:R_0603_1608MetricR26
15V Reg Sw on-offButton_Switch_SMD:SW_SPDT_PCM12SW1
1Buzzer_ActiveRDMA:Buzzer_9x5.5RM5.0BZ1
1CAT24C32Package_SO:SOIC-8_3.9x4.9mm_P1.27mmU2
1CC56-12EWADisplay_7Segment:CA56-12EWAU4
1Coin_1220RDMA:BatteryHolder_Keystone_1056_1x1220BT1
1DMMT5401Package_TO_SOT_SMD:SOT-23-6Q11
1DS3231MZPackage_SO:SOIC-8_3.9x4.9mm_P1.27mmU5
1HT16K33-28Package_SO:SOIC-28W_7.5x17.9mm_P1.27mmU3
1LOGOpi-template:skaccessLogo3000G***
1LOGOAAAA-footprint-temp:skaccessLogo2000G***
1PTC-2A-16VFuse:Fuse_1812_4532Metric_Pad1.30x3.40mm_HandSolderF1
1ProgrammingJumperConnector_PinHeader_2.54mm:PinHeader_1x02_P2.54mm_VerticalJ22
1Raspberry_Pi_2_3Connector_PinSocket_2.54mm:PinSocket_2x20_P2.54mm_VerticalJ1
1Screw_Terminal_01x04_Left_Bottompi-template:TerminalBlock_TE_282834-4_1x04_P2.54mm_HorizontalJ3
1Screw_Terminal_01x06_Top_Rightpi-template:TerminalBlock_TE_282834-6_1x06_P2.54mm_HorizontalJ5
1Screw_Terminal_01x08_Bottom_Leftpi-template:TerminalBlock_TE_282834-8_1x08_P2.54mm_HorizontalJ4
1TPS563200Package_TO_SOT_SMD:SOT-23-6_HandsolderingU1

Questions

How big is the RDMA PCB?

It measures 65 × 56 mm and has 2 copper layers, 1.6 mm thick.

What parts does the RDMA use?

92 parts, built around the CAT24C32LI-, CC56-12EWA, DS3231MZ/V+ and HT16K33-28SOP. The full list of its parts is on this page, with links to each part's symbol and footprint where PCBKit's library has them.

Where can I download the RDMA KiCad files?

From the SkullKill/RDMA-PCB repository on GitHub, at the commit this page was made from: the board is RDMA/RDMA.kicad_pcb. PCBKit opens the board in the browser, with nothing to install.

Can I use the RDMA design in my own project?

Its repository publishes it under the GPL-3.0 licence: you may reuse it on that licence's terms (keep the author's notice, and for a copyleft licence share your changes alike).

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