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2 layers21.5 × 26.5 mmHeavy Core mk1 breakout bord, the printed circuit board in 3D

Heavy Core mk1 breakout bord

RoboticsUnion/Heavy-Core-MK12

Repo for our Version 1 robot arm.

Size
21.5 × 26.5 mm
Copper layers
2
Thickness
1.6 mm
Parts
2
Nets
4
Pads
8
Tracks, vias
8, 0
Routed
Yes
KiCad
KiCad 9.0 (file 20241229)
Created
19 Jan 2026
Updated
7 Nov 2026

Overview

Heavy Core mk1 breakout bord is an open-source printed circuit board by RoboticsUnion, from the RoboticsUnion/Heavy-Core-MK1 repository on GitHub. It is a 2-layer board of 21.5 × 26.5 mm with 2 parts on 4 nets, routed with 8 tracks and 0 vias.

It belongs with the robots and motor control and interfaces and adapters boards and the NXP (LPC, Kinetis, i.MX RT) boards of this library.

README

README.md

Heavy-Core-MK1

Heavy-Core-MK1 is the development of a modular robotic arm platform. The goal is to create a scalable, affordable robotics ecosystem where hardware and software are engineered together from the ground up.

The first two axes have already been designed, printed, assembled, and successfully tested. In parallel, we are developing our own control software for precise motion control.

Our Vision:

We aim to build a 6 DOF robitic arm that:

  • Is upgradeable with interchangeable end-effectors
  • Is structurally optimized for strength-to-weight efficiency
  • Includes a custom-developed control software
  • Allows future automation features
  • Serves as a platform for robotics development

Custom Control Software

Our robotic arm will not rely solely on position control. We are developing a control application that will include:

  • Real-Time position feedback
  • Inverse kinematics calculations
  • Intuitive controls
  • Integrated arm simulation to prevent collisions or overload situations
  • Expandable architecture for future features

Current Development Status

Completed:

  • Torque calculations
  • CAD design of Axis 1, 2, 3 and 4
  • Stepper motor integration(Stepperonline)
  • First tests of the custom designed Gearboxes
  • Functional test of both Axis

In Progress:

  • Development of remaining Axis
  • Gearbox optimization
  • Software development
  • Control hardware integration

Preliminary Technical Specifications

  • Target DOF: 6 DOF
  • currently functional: 4 DOF
  • Actuators: Stepper motors
  • Structure: Aluminum & PETG (Stronger 3D-printed material planned)
  • Control system: Arduino & ESP32 based
  • Sofware: Custom standalone desktop or mobile application

Development Roadmap

| Phase | Description | Target |

| MK1 Alpha | 2 DOF mechanical validation, first project showcase | Completed |

| MK1 Beta | 4-6 DOF mechanical prototype | Q4 2026 (estimated) |

| MK1 Software Alpha | Basic motion control & UI | Q4 2026 |

| MK1 Integrated Demo | Hardware + software functional for demonstration | Q1 2027 (January, HTL Open house) |

| MK1 Full Prototype | Fully functional 6 DOF with software improvements | Post Open House (future milestone) |

Why this project stands out

Heavy-Core is more than a 3D-printed robotic arm. It is the foundation for a modular robotics ecosystem that is mostly custom designed.

Mechanical engineering, electronics and software development are combined in one unified system, driven by the abition and passion of young engineers.

This complete robotic arm system is fully open source and available on GitHub, providing unrestricted access to all hardware designs, electronics, and software, enabling developers worldwide to customize, improve, and extend the platform.

Parts

2
QtyValueFootprintReferences
2Screw_Terminal_01x04TerminalBlock:TerminalBlock_MaiXu_MX126-5.0-04P_1x04_P5.00mmInput-Controler1, Output-Motor1

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Questions

How big is the Heavy Core mk1 breakout bord PCB?

It measures 21.5 × 26.5 mm and has 2 copper layers, 1.6 mm thick.

What parts does the Heavy Core mk1 breakout bord use?

2 parts. The full list of its parts is on this page, with links to each part's symbol and footprint where PCBKit's library has them.

Where can I download the Heavy Core mk1 breakout bord KiCad files?

From the RoboticsUnion/Heavy-Core-MK1 repository on GitHub, at the commit this page was made from: the board is electronic _engineering/Mainboard_engineering/Heavy_Core_mk1_breakout_bord/Heavy_Core_mk1_breakout_bord.kicad_pcb and its schematic electronic _engineering/Mainboard_engineering/Heavy_Core_mk1_breakout_bord/Heavy_Core_mk1_breakout_bord.kicad_sch. PCBKit opens the board in the browser, with nothing to install.

Can I use the Heavy Core mk1 breakout bord design in my own project?

Its repository states no licence, so its author keeps all rights: ask RoboticsUnion before reusing the design.