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2 layers236.1 × 126.2 mmDcdc converter, the printed circuit board in 3D

Create and experiment power conversions

Size
236.1 × 126.2 mm
Copper layers
2
Thickness
1.6 mm
Parts
84
Nets
42
Pads
188
Tracks, vias
208, 47
Pours
14
Routed
Yes
KiCad
KiCad 8.0 (file 20240108)
Created
6 Dec 2024
Updated
8 Dec 2024

Overview

Dcdc converter is an open-source printed circuit board by sovanaram, from the sovanaram/Power-Electronics repository on GitHub. It is a 2-layer board of 236.1 × 126.2 mm with 84 parts on 42 nets, routed with 208 tracks and 47 vias.

It is built around the L7805, IRFB4310 and MUR460, with the 220UF 10V 5*7 among its other parts. Its parts include 24 capacitors, 18 connectors, 16 resistors, 11 diodes and 8 transistors. It belongs with the power boards of this library.

Main components

4

README

README.md

Isolated Pure Sine Wave Single Phase Inverter using SPWM

this topic is about How to make Inverter by your self and These are the steps to makes it: 1, Researching theories of Inverter 2, Select Topology (DCDC Converter stage, Inverter stage) 3, Calculating DCDC Converter and Inverter 4, Calculating Transformer and Inductors of DCDC Converter 5, Design Transformer and Inductors 6, Design schematic and PCB 7, Installing Hardware 8, Select electronic switches(MOSFETs and DIODEs) 9, Select Controller 10, Programming and choose the types of Closed loop Control Methods, Filter 11, Testing Hardware

Parts

84
QtyValueFootprintReferences
810Resistor_THT:R_Axial_DIN0207_L6.3mm_D2.5mm_P10.16mm_HorizontalR1, R3, R4, R9, R10, R17, R21, R25
8104Capacitor_THT:C_Disc_D4.3mm_W1.9mm_P5.00mmC1, C3, C5, C10, C12, C16, C22, C25
8IRFB4310PCM_Package_TO_SOT_THT_AKL:TO-220F-3_Staggered_Vertical_GDSQ1, Q2, Q3, Q4, Q5, Q6, Q7, Q11
61000uF/50VCapacitor_THT:CP_Radial_D12.5mm_P5.00mmC2, C6, C7, C8, C9, C27
610KResistor_THT:R_Axial_DIN0207_L6.3mm_D2.5mm_P10.16mm_HorizontalR5, R6, R11, R12, R13, R16
412VConnector_JST:JST_EH_B2B-EH-A_1x02_P2.50mm_VerticalJ3, J9, J10, J14
4MUR460Diode_THT:D_DO-15_P12.70mm_HorizontalD6, D7, D8, D9
3LEDLED_THT:LED_D5.0mm_ClearD5, D10, D15
2102/250VCapacitor_THT:C_Rect_L13.5mm_W5.0mm_P10.00mm_FKS3_FKP3_MKS4C4, C14
2105/630VCapacitor_THT:C_Rect_L28.0mm_W12.0mm_P22.50mm_MKS4C17, C18
210uF/250VCapacitor_THT:CP_Radial_D16.0mm_P7.50mmC20, C21
21N4148Diode_THT:D_DO-35_SOD27_P10.16mm_HorizontalD4, D17
21N5819Diode_THT:D_A-405_P10.16mm_HorizontalD11, D13
1+48VDCTerminalBlock_MetzConnect:TerminalBlock_MetzConnect_360291_1x01_Horizontal_ScrewM3.0_BoxedJ1
10.75A/50VFuse:Fuse_BelFuse_0ZRE0012FF_L8.3mm_W3.8mmF3
1100KResistor_THT:R_Axial_DIN0207_L6.3mm_D2.5mm_P10.16mm_HorizontalR15
1100uF/25VCapacitor_THT:CP_Radial_D7.5mm_P2.50mmC11
1100uF/50VCapacitor_THT:CP_Radial_D8.0mm_P3.50mmC26
1100uHInductor_THT:L_Toroid_Vertical_L14.0mm_W6.3mm_P4.57mm_Pulse_AL2
1102/1KVVaristor:RV_Disc_D12mm_W3.9mm_P7.5mmC15
112V INConnector Pin:3.7mm PinJ17
115A/50VFuse2:fuse15AF1
1220uF/10VCapacitor_THT:CP_Radial_D7.5mm_P2.50mmC13
124VDCConnector_JST:JST_EH_B2B-EH-A_1x02_P2.50mm_VerticalJ21
1330/1WResistor_THT:R_Axial_DIN0309_L9.0mm_D3.2mm_P15.24mm_HorizontalR14
13mHInductor_THT:L_Toroid_Vertical_L26.7mm_W14.0mm_P10.16mm_Pulse_DL1
1400VDCConnector_Pin:Pin_D1.3mm_L11.3mm_W2.8mm_FlatJ19
1400VDC OUTTerminalBlock_Dinkle:TerminalBlock_Dinkle_DT-55-B01X-02_P10.00mmJ18
148VDCConnector_JST:JST_EH_B2B-EH-A_1x02_P2.50mm_VerticalJ15
15VConnector_JST:JST_EH_B2B-EH-A_1x02_P2.50mm_VerticalJ11
1GNDConnector Pin:3.7mm PinJ16
1GNDTerminalBlock_MetzConnect:TerminalBlock_MetzConnect_360291_1x01_Horizontal_ScrewM3.0_BoxedJ2
1GNDConnector_Pin:Pin_D1.3mm_L11.3mm_W2.8mm_FlatJ20
1GNDMountingHole:MountingHole_2.7mm_M2.5_PadJ6
1GNDsensMountingHole:MountingHole_2.7mm_M2.5_PadJ7
1Gate1Connector_PinSocket_2.54mm:PinSocket_1x04_P2.54mm_VerticalJ12
1Gate2Connector_PinSocket_2.54mm:PinSocket_1x04_P2.54mm_VerticalJ5
1L7805Package_TO_SOT_THT:TO-220-3_VerticalU2
1LOGOLOGOBSR
1~Transformer 2:PQ3535T1

Questions

How big is the Dcdc converter PCB?

It measures 236.1 × 126.2 mm and has 2 copper layers, 1.6 mm thick.

What parts does the Dcdc converter use?

84 parts, built around the L7805, IRFB4310, MUR460 and 220UF 10V 5*7. The full list of its parts is on this page, with links to each part's symbol and footprint where PCBKit's library has them.

Where can I download the Dcdc converter KiCad files?

From the sovanaram/Power-Electronics repository on GitHub, at the commit this page was made from: the board is dcdc converter/MainBoard.kicad_pcb and its schematic Controller/Main controller.kicad_sch. PCBKit opens the board in the browser, with nothing to install.

Can I use the Dcdc converter design in my own project?

Its repository states no licence, so its author keeps all rights: ask sovanaram before reusing the design.

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