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2 layers93.9 × 46 mmRectifier, the printed circuit board in 3D

AC Servo Driver for STM32F4

Size
93.9 × 46 mm
Copper layers
2
Thickness
1.6 mm
Parts
21
Nets
17
Pads
51
Tracks, vias
113, 0
Pours
2
Routed
Yes
KiCad
KiCad 4
Created
9 Dec 2013
Updated
23 Aug 2023

Overview

Rectifier is an open-source printed circuit board by rene-dev, from the rene-dev/stmbl repository on GitHub, published under the GPL-3.0 licence. It is a 2-layer board of 93.9 × 46 mm with 21 parts on 17 nets, routed with 113 tracks and 0 vias.

Its parts include 5 connectors, 3 resistors, 3 diodes, 1 capacitor and 1 switch. It belongs with the robots and motor control boards of this library.

README

README.md

Build Status Join the chat at https://gitter.im/rene-dev/stmbl

Build Log: https://travis-ci.org/rene-dev/stmbl

DISCLAIMER

THE AUTHORS OF THIS SOFTWARE ACCEPT ABSOLUTELY NO LIABILITY FOR ANY HARM OR LOSS RESULTING FROM ITS USE. IT IS EXTREMELY UNWISE TO RELY ON SOFTWARE ALONE FOR SAFETY. Any machinery capable of harming persons must have provisions for completely removing power from all motors, etc, before persons enter any danger area. All machinery must be designed to comply with local and national safety codes, and the authors of this software can not, and do not, take any responsibility for such compliance.

This software is released under the GPLv3.

STMBL

There is work in progress on documentation: https://github.com/rene-dev/stmbl/blob/master/docs/src/Getting%20Started.adoc

IRC: #stmbl on irc.hackint.eu https://webirc.hackint.org/#stmbl

STMBL is an open source servo drive designed for Retrofitting CNC machines and Robots. It supports Industrial AC and DC servos with up to 320V and 2kW (see specs for details).

Documentation about the PCB and pinout of the feedback connector:

https://github.com/rene-dev/stmbl/wiki/Pinouts

https://github.com/rene-dev/stmbl/wiki/PCB

Hardware version 4.1

top bot case1 case2

Driving a Bosch Turboscara

https://www.youtube.com/watch?v=d6NH1W7DUnQ
https://www.youtube.com/watch?v=oTllxnYAgFc

Driving a Manutec Robot

https://www.youtube.com/watch?v=gwgnAeGjZrA
https://www.youtube.com/watch?v=wXLcAZwjlzE

Driving a Weeke BP12 VMC

https://www.youtube.com/watch?v=24LftGNp4MI

Driving a Haas VF0 (Spindle + Axes)

https://www.youtube.com/watch?v=kqenepupJIs

Drivetest

https://www.youtube.com/watch?v=-E1o_5cFyto

Supported Motors
  • Synchronous AC Servos
  • Asynchronous AC Servos
  • DC Servos
  • 2 Phase HF spindle motors
Supported Feedback systems
  • Resolvers
  • Incremental encoders
  • sin/cos encoder interpolation
  • Mitsubishi absolute encoders
  • Sanyo Denki absolute encoders
  • Yaskawa absolute encoders
  • Sick HIPERFACE®
  • Tamagawa SmartAbs
Planned:
  • EnDat
  • BiSS
  • SSI
  • Sanyo Denki wire-saving incremental encoder
Supported Position/Velocity Commands Inputs:
  • Smartserial
  • Quadrature
  • Step/direction
  • RS485
TODO
  • Sensorless FOC
Directories
  • hw/spice/ Spice simulation for resolver interface
  • hw/kicad/v4.0/ kicad files for version 4
  • src/ STM32F4 code, command, feedback and control loop
  • stm32f303/ STM32F3 code, running on the HV side, generating PWM
Commercial Applications

Should you find the GPL license insufficient for your needs, other licenses can be purchased from my company.

Likewise, please contact us should you wish to fund the further development of this project, or are interesed in custom hardware, software, or commercial support.

Parts

21
QtyValueFootprintReferences
3CONN_2custom_footprints:WE313-2P1, P2, P3
2FINDER-40.52Relays_ThroughHole:Relay_DPDT_Schrack-RT2_RM5mmRL1, RL2
2RResistors_ThroughHole:Resistor_Horizontal_RM10mmR1, R3
1BRIDGEbridge:dfb_bridgeD3
1CONN_1Wire_Pads:SolderWirePad_single_2-5mmDrillP5
1CONN_2Socket_Strips:Socket_Strip_Straight_1x02P4
1CONN_3custom_footprints:WE313-3K1
1CP1Capacitors_ThroughHole:C_Radial_D35_L51_P10C1
1DIODEDiodes_ThroughHole:Diode_DO-41_SOD81_Horizontal_RM10D2
1FUSEFuse_Holders_and_Fuses:Fuseholder5x20_horiz_SemiClosed_Casing10x25mmF1
1LEDLEDs:LED-3MMD1
1RResistors_ThroughHole:Resistor_Vertical_RM7.5mmR2

The 16 most common of 21 parts.

Questions

How big is the Rectifier PCB?

It measures 93.9 × 46 mm and has 2 copper layers, 1.6 mm thick.

What parts does the Rectifier use?

21 parts. The full list of its parts is on this page, with links to each part's symbol and footprint where PCBKit's library has them.

Where can I download the Rectifier KiCad files?

From the rene-dev/stmbl repository on GitHub, at the commit this page was made from: the board is hw/kicad/rectifier/rectifier.kicad_pcb. PCBKit opens the board in the browser, with nothing to install.

Can I use the Rectifier design in my own project?

Its repository publishes it under the GPL-3.0 licence: you may reuse it on that licence's terms (keep the author's notice, and for a copyleft licence share your changes alike).

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