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2 layersVhf uhf IQ Modulator, the printed circuit board in 3D

Vhf uhf IQ Modulator

antonjan/IQ_Modulator7

IQ Modulator for 2M and 70cm from I2C and ALSA PCM Audio on Orange PI Zero (Estimated TX Power 500mW)

Copper layers
2
Thickness
1.6 mm
Parts
88
Nets
82
Pads
263
Tracks, vias
0, 0
Routed
Not yet
KiCad
KiCad 4
Created
21 Nov 2017
Updated
1 Aug 2018

Overview

Vhf uhf IQ Modulator is an open-source printed circuit board by antonjan, from the antonjan/IQ_Modulator repository on GitHub, published under the GPL-3.0 licence. It is a 2-layer board with 88 parts on 82 nets.

It is built around the MMZ09332BT1, PCF8563 and BC817-40. Its parts include 33 capacitors, 30 resistors, 9 inductors, 5 ICs and 5 connectors. It belongs with the radio and wireless and audio and music boards of this library.

Main components

3

README

README.md

IQ_Modulator for Cubesat Transmitter.

Alt text
IQ Modulator for 2M generating IQ stream via Audio PCM codec as modelation and using I2C to controle the RF local oselator for the RF mixer. The modulated RF signal is the Amplified to about +27dbm. (estimated 500mW)
I2C Control for LO Local Osxelator with IQ moualtor RF amp and SAW and Ceremic output filters to antenna.
Alt text
3d View
Alt text
#Component list Alt text

OBC and SDR

I am considering using Orange Pi rather than Raspberry as it has build in Audio in and out with a smaller footprint
An another advantage of the Orange Pi is the additional USB ports witch I want to enable for the RTL dongle to be used as receiver.
The software concept was tested using gnuradio for transponder with a hackrf for TX and a rtl sdr dongle for RX.
I am still working on the telemetry witch works on its own but I need to combine it with Gnuraio transponder.
I have to telemetry modes at the moment CW send Calsign and cubesat name and settings. APRS 1200 FSK sending the status of transponder

Power

Total power usage of board still needs to be calculated but my estimation with full power is 2w including Orange pi.
Power usage in sleep mode possibly 500mw
The PCB design was done in Kicad

Project Status.

This project is not compleet yet. (Almost done 12/06/2018)
My plan is to have it working by 15 July 2018. The board V3 has the wrong pin configuration for U2 trf3701 I am now working on V4 ans need to get it working by 9 August 2018 for the BACAR6 baloon project.

Todo

  1. Real time clock (done) I had to remove the Real time clock as there is not enuf space on the PCB
  2. I2C pull up resistors (done)
  3. Maybe different 70cm filter. (2m filter was changed to discrete components pi 5 stage 40db down. The 70cm filter was removed as there was now space on the PCB)
  4. CS for ic's
  5. Temprature and Tx power measurementA/D. (The A/D was added using MCP3421A0T-E/CH and will read the power output of the MMZ09332BT1 30db power amp that should give us about +27dbm. This A/D reading can then be used to adjust the ALC level in the IQ stream)
  6. Battery and solar Voltage Monitoring (A/D) (I had to remove this as there was no space on the PCB Board)
  7. I forgot to add a 4k7 resistor to base of Q1. Fixed and is now added.
  8. Board placement redone thats why I have vertion 3 as I could not root all routes.

Constranes

  1. Small Board to fit all components.
  2. My Pick and Place machien can not place components smaller that 0805.

Software

The software for this Board will be in the following repository https://github.com/antonjan/Balloon-Transponder

Parts

88
QtyValueFootprintReferences
80Resistors_SMD:R_0805_HandSolderingR9, R12, R13, R15, R20, R21, R22, R23
71uF 16VCapacitors_Tantalum_SMD:CP_Tantalum_Case-R_EIA-2012-12_ReflowC1, C2, C3, C13, C15, C17, C20
510uF 16VCapacitors_SMD:C_0805_HandSolderingC5, C8, C23, C25, C27
41KResistors_SMD:R_0805_HandSolderingR2, R3, R5, R6
42200pFCapacitors_SMD:C_0805_HandSolderingC6, C7, C11, C12
433pFCapacitors_SMD:C_0805_HandSolderingC22, C29, C30, C31
44k7Resistors_SMD:R_0805_HandSolderingR27, R28, RV1, RV2
4OCResistors_SMD:R_0805_HandSolderingR11, R16, R24, R25
36k8Resistors_SMD:R_0805_HandSolderingR7, R8, R17
3BC817-40TO_SOT_Packages_SMD:SOT-23Q1, Q2, Q3
2100nFCapacitors_SMD:C_0805_HandSolderingC26, C32
2100pFCapacitors_SMD:C_0805_HandSolderingC16, C21
210kResistors_SMD:R_0805_HandSolderingR1, R14
2110nHInductors_SMD:L_0805_HandSolderingL7, L8
21nFCapacitors_SMD:C_0805_HandSolderingC9, C14
2220pFCapacitors_SMD:C_0805_HandSolderingC19, C28
233nFCapacitors_SMD:C_0805_HandSolderingL1, L5
233nHInductors_SMD:L_0805_HandSolderingL2, L4
256nHInductors_SMD:L_0805_HandSolderingL6, L9
26k5Resistors_SMD:R_0805_HandSolderingR18, R19
115pFCapacitors_SMD:C_0805_HandSolderingC24
11N4148Diodes_SMD:D_SOD-123D1
11k8Resistors_SMD:R_0805_HandSolderingR4
122nFCapacitors_SMD:C_0805_HandSolderingL3
122pFCapacitors_SMD:C_0805_HandSolderingC33
127pFCapacitors_SMD:C_0805_HandSolderingC18
12k2Resistors_SMD:R_0805_HandSolderingR10
13.3V Battery_CellBattery_Holders:Keystone_103_1x20mm-CoinCellBT1
13.3pFCapacitors_SMD:C_0805_HandSolderingC4
132.768KhzCrystals:Crystal_SMD_G8-2pin_3.2x1.5mm_HandSolderingY1
14.7uF 16VCapacitors_SMD:C_0805_HandSolderingC10
156Resistors_SMD:R_0805_HandSolderingR26
1Audio-Jack-3Connectors_Molex:Molex_KK-6410-03_03x2.54mm_StraightJ3
1CONN_01X04Connectors_Molex:Molex_KK-6410-04_04x2.54mm_StraightJ4
1Conn_01x06Connectors_Molex:Molex_KK-6410-06_06x2.54mm_StraightJ1
1MCP3421A0T-E/CHTO_SOT_Packages_SMD:SOT-23-6_HandsolderingU5
1MMZ09332BT1Resistors_SMD:R_0805_HandSolderingU2
1Orange Pi zeroorangepi-zero:orangepi-zeroU4
1PCF8563Housing_SO8:SO-8U6
1SMA Edge FMConnectors_Molex:Molex_SMA_Jack_Edge_MountJ5
1TEST_1PInductors_SMD:L_0805_HandSolderingJ2
1TRF3701Housings_VQFN:VQFN-16_3x3mmU1

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Questions

What parts does the Vhf uhf IQ Modulator use?

88 parts, built around the MMZ09332BT1, PCF8563 and BC817-40. The full list of its parts is on this page, with links to each part's symbol and footprint where PCBKit's library has them.

Where can I download the Vhf uhf IQ Modulator KiCad files?

From the antonjan/IQ_Modulator repository on GitHub, at the commit this page was made from: the board is vhf_uhf_IQ_Modulator.kicad_pcb. PCBKit opens the board in the browser, with nothing to install.

Can I use the Vhf uhf IQ Modulator design in my own project?

Its repository publishes it under the GPL-3.0 licence: you may reuse it on that licence's terms (keep the author's notice, and for a copyleft licence share your changes alike).