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4 layers91.8 × 92 mmInflatable led, the printed circuit board in 3D
Size
91.8 × 92 mm
Copper layers
4
Thickness
1.6 mm
Parts
106
Nets
95
Pads
425
Tracks, vias
651, 160
Pours
8
Routed
Yes
KiCad
KiCad 8.0 (file 20240108)
Created
22 Aug 2024
Updated
20 Dec 2024

Overview

Inflatable led is an open-source printed circuit board by Timot05, from the Timot05/inflatable_led repository on GitHub. It is a 4-layer board of 91.8 × 92 mm with 106 parts on 95 nets, routed with 651 tracks and 160 vias.

It is built around the RP2040, TPS61165DRVR and W25Q128JVSIQ TR, with the 74LVC1G32SE-7-76, F.0603.00026/P2-0603B1TS2-06T-001 and SI2323DS among its other parts. Its parts include 25 capacitors, 20 resistors, 13 diodes, 9 ICs and 5 connectors. It belongs with the RP2040 boards of this library.

Main components

12

README

README.md

A portable light printed using Rapid Liquid Printing

Specs

  • 2700K
  • About 400 lumens
  • Dimmable
  • Rechargeable
  • Flashes when battery low

Implementation

  • Micro: RP2040
  • LED Driver: TPS61165
  • LED: OSRAM GW JTLPS1.EM-KKLL-XX58-1
  • Batteries: TBD
  • Battery charger: TBD

TODOs for V1 order:

  • Check order of LEDs
  • Check the caps footprint
  • C15, C16 are wrong size
  • Remove todo from schematic

TODOs for v2:

  • Add charging status to micro
  • fix the led circuit switching
  • enable low power mode with reset switch (no long press. How did we switch all circuits on mopi?)
  • Remove the cap on qspi_ss
  • DNP for the 3.3V led
  • Add a buck boost instead of ldo -> Remain with LDO but remove shotky diode (need to add it in case?)
  • Check the bat sense feature - probs ok
  • White circuit for reflection - will do
  • Add gnd, vref, 3.3V to the debug port
  • Add the 10k resistor to the TS pin on the charger -> changed charger and fixed TS
  • Switch to ULDO
  • Change the battery holder -> changed to double battery holder

Nice to have:

  • i2c connected charger
  • Protrude the button more
  • Nice feeling button

TODOs for V3

  • add a label for +/- battery
  • remove the pullup on the on/off bt
  • add a blinky led

Parts

106
QtyValueFootprintReferences
12LEDfootprints:GW JTLPS1EMD2, D3, D4, D5, D6, D7, D10, D11, D12, D13, D14, D15
9100nFCapacitor_SMD:C_0402_1005MetricC3, C4, C5, C6, C7, C9, C10, C11, C19
9TestPointTestPoint:TestPoint_Pad_D1.5mmTP_DIM_CTRL_1, TP_LED_ON1, TP_SW_LED1, TP3, TP4, TP5, TP6, TPCC1, TPCC2
81uFCapacitor_SMD:C_0805_2012MetricC8, C12, C17, C18, C20, C21, C25, C26
610KResistor_SMD:R_0402_1005MetricR4, R5, R7, R15, R17, R20
6TestPointTestPoint:TestPoint_Pad_D1.0mmTP1, TP2, TP7, TP8, TP9, TP10
4MountingHoleMountingHole:MountingHole_3.2mm_M3_Pad_ViaH1, H2, H3, H4
4TS-1187A-B-A-Bfootprints:SW-SMD_4P-L5.1-W5.1-P3.70-LS6.5-TL-2BTBOOT0, BTBOOT1, BTRESET1, BTUI1
3100RResistor_SMD:R_0402_1005MetricR8, R9, R12
2100KResistor_SMD:R_0402_1005MetricR13, R14
210uFCapacitor_SMD:C_0805_2012MetricC23, C24
21kResistor_SMD:R_0402_1005MetricR1, R18
220pFCapacitor_SMD:C_0402_1005MetricC1, C2
227RResistor_SMD:R_0402_1005MetricR2, R3
25.1KResistor_SMD:R_0402_1005MetricR10, R11
2Conn_01x02_PinConnector_PinHeader_2.54mm:PinHeader_1x02_P2.54mm_VerticalJ2, J3
2KT-0603Rfootprints:LED0603-RDLED_CHG_2, LED_PG_1
10.8RResistor_SMD:R_0805_2012Metric_Pad1.20x1.40mm_HandSolderR6
1100Resistor_SMD:R_0402_1005MetricR16
110kResistor_SMD:R_0402_1005MetricR19
110nFCapacitor_SMD:C_0402_1005MetricC22
11255AY-100M=P3footprints:IND-SMD_L6.0-W6.0L1
11uH/3AInductor_SMD:L_1008_2520MetricL2
1220nFCapacitor_SMD:C_0402_1005MetricC15
12N7002KW_R1_00001footprints:SOT-323-3_L2.0-W1.3-P1.30-LS2.1-BRQ1
14.7uFCapacitor_SMD:C_0402_1005MetricC16
147nFCapacitor_SMD:C_0402_1005MetricC14
174LVC1G32SE-7footprints:SOT-353_L2.0-W1.2-P0.65-LS2.1-BLU9
1BH-18650-B1BA007footprints:BAT-SMD_BH-18650-B1BA007BT1
1BQ25601DRTWRfootprints:WQFN-24_L4.0-W4.0-P0.50-TL-EP2.7U4
1Conn_01x10Connector_PinHeader_1.00mm:PinHeader_1x10_P1.00mm_VerticalJ1
1F.0603.00026/P2-0603B1TS2-06T-001footprints:LED0603-RDU6
1KH-TYPE-C-16Pfootprints:USB-C-SMD_KH-TYPE-C-16PUSB2
1MBR0540T1Gfootprints:SOD-123_L2.8-W1.8-LS3.7-RDD1
1RP2040footprints:LQFN-56_L7.0-W7.0-P0.4-EPU1
1S2B-PH-SM4-TB(LF)(SN)footprints:CONN-SMD_P2.00_S2B-PH-SM4-TB-LF-SNCN1
1SI2323DSfootprints:SOT-23-3_L2.9-W1.3-P1.90-LS2.4-BRU7
1STM6601GU2BDM6FPackage_DFN_QFN:TDFN-12_2x3mm_P0.5mmU5
1SolderJumper_2_OpenJumper:SolderJumper-2_P1.3mm_Open_TrianglePad1.0x1.5mmJP2
1SolderJumper_3_Bridged12Jumper:SolderJumper-3_P1.3mm_Bridged12_RoundedPad1.0x1.5mmJP1
1SolderJumper_3_OpenJumper:SolderJumper-3_P2.0mm_Open_TrianglePad1.0x1.5mmJP3
1TPS61165DRVRfootprints:WSON-6_L2.0-W2.0-P0.65-TL-EPU3
1TPS7A0233DQNRfootprints:X2SON-4_L1.0-W1.0-P0.65-TL-EPU8
1USB4205-GF-A_REVAfootprints:GCT_USB4205-GF-A_REVAJ4
1W25Q128JVSIQTRfootprints:SOIC-8_L5.3-W5.3-P1.27-LS8.0-BLU2
1X322512MSB4SIfootprints:OSC-SMD_4P-L3.2-W2.5-BLX1

Questions

How big is the Inflatable led PCB?

It measures 91.8 × 92 mm and has 4 copper layers, 1.6 mm thick.

What parts does the Inflatable led use?

106 parts, built around the RP2040, TPS61165DRVR, W25Q128JVSIQ TR and 74LVC1G32SE-7-76. The full list of its parts is on this page, with links to each part's symbol and footprint where PCBKit's library has them.

Where can I download the Inflatable led KiCad files?

From the Timot05/inflatable_led repository on GitHub, at the commit this page was made from: the board is elec/inflatable_led/inflatable_led.kicad_pcb and its schematic elec/inflatable_led/inflatable_led.kicad_sch. PCBKit opens the board in the browser, with nothing to install.

Can I use the Inflatable led design in my own project?

Its repository states no licence, so its author keeps all rights: ask Timot05 before reusing the design.

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