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2 layers88.4 × 25.4 mmHeadlightSwitch, the printed circuit board in 3D

New Lights for new Trike Body

Size
88.4 × 25.4 mm
Copper layers
2
Thickness
1.6 mm
Parts
26
Nets
26
Pads
72
Tracks, vias
109, 16
Pours
2
Routed
Yes
KiCad
KiCad 6 (file 20211014)
Created
15 Jun 2024
Updated
26 Jun 2024

Overview

HeadlightSwitch is an open-source printed circuit board by RobertPHeller, from the RobertPHeller/NewTrikeLights repository on GitHub, published under the CC0-1.0 licence. It is a 2-layer board of 88.4 × 25.4 mm with 26 parts on 26 nets, routed with 109 tracks and 16 vias.

It is built around the SM4007 and BCX56. Its parts include 6 resistors, 6 diodes, 5 connectors, 2 capacitors and 1 IC.

Main components

2

README

README.md

NewTrikeLights

New Lights for new Trike Body

This project contains a set of new (replacement) lights for my trike. Including headlights, taillights, brake lights, and turn signals, along with marker lights.

Parts

26
QtyValueFootprintReferences
21.2KResistor_SMD:R_0603_1608MetricR101, R102
210kBournsPVG3A:PVG3A103C01R00RV101, RV102
2SM4007Diode_SMD:D_MELFD105, D106
1.01ufCapacitor_SMD:C_0603_1608MetricC102
11.8kResistor_SMD:R_0603_1608MetricR103
1100nfCapacitor_SMD:C_0603_1608MetricC101
1120Resistor_SMD:R_0603_1608MetricR106
11KResistor_SMD:R_0603_1608MetricR104
130KResistor_SMD:R_0603_1608MetricR105
1BCX56Package_TO_SOT_SMD:SOT-89-3Q101
1Battery+SpadeLugs:197054303J101
1Battery-SpadeLugs:197054303J0
1CMMSH1-60G TR PBFREEDiode_SMD:D_SOD-123D101
1Headlight+SpadeLugs:197054303J103
1Headlight-SpadeLugs:197054303J104
1HiBeam (White)LED_SMD:LED_0603_1608MetricD102
1LM555xMPackage_SO:SOIC-8_3.9x4.9mm_P1.27mmU101
1LoBeam (Blue)LED_SMD:LED_0603_1608MetricD103
1MarkerTail (Yellow)LED_SMD:LED_0603_1608MetricD104
1MarkerTail+SpadeLugs:197054303J102
1SW_Rotary3x4MRJE:MRJE3404SW101

The 24 most common of 26 parts.

Questions

How big is the HeadlightSwitch PCB?

It measures 88.4 × 25.4 mm and has 2 copper layers, 1.6 mm thick.

What parts does the HeadlightSwitch use?

26 parts, built around the SM4007 and BCX56. The full list of its parts is on this page, with links to each part's symbol and footprint where PCBKit's library has them.

Where can I download the HeadlightSwitch KiCad files?

From the RobertPHeller/NewTrikeLights repository on GitHub, at the commit this page was made from: the board is HeadlightSwitch/HeadlightSwitch.kicad_pcb and its schematic BiFlasher/BiFlasher.kicad_sch. PCBKit opens the board in the browser, with nothing to install.

Can I use the HeadlightSwitch design in my own project?

Its repository publishes it under the CC0-1.0 licence: you may reuse it on that licence's terms (keep the author's notice, and for a copyleft licence share your changes alike).

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