Skip to the content
PCBKitNew board
2 layers94 × 59 mmCrowbar, the printed circuit board in 3D

Complete crowbar PCB for protection of 13.8 V equipment from overvoltage. Suitable for use with solid state 100 W transceivers.

Size
94 × 59 mm
Copper layers
2
Thickness
1.6 mm
Parts
20
Nets
5
Pads
53
Tracks, vias
16, 158
Pours
8
Routed
Yes
KiCad
KiCad 8.0 (file 20240108)
Created
28 Dec 2024
Updated
28 Dec 2024

Overview

Crowbar is an open-source printed circuit board by SP6GK, from the SP6GK/Crowbar repository on GitHub, published under the GPL-3.0 licence. It is a 2-layer board of 94 × 59 mm with 20 parts on 5 nets, routed with 16 tracks and 158 vias.

It is built around the AMT0450001DB0000G, 1.5SMCJ15CA and BCX56. Its parts include 5 capacitors, 4 resistors, 4 connectors, 3 diodes and 1 transistor. It belongs with the radio and wireless boards of this library.

Main components

3

README

README.md

Overvoltage Protection Circuit

This circuit is designed for overvoltage protection of amateur radio transceivers, which are typically powered by 13.8 V DC with a current of 20 to 25 A.


Specification

  • Default tripping voltage: 14.7 V
  • Action time: < 15 µs (typical ~µ4 s)
  • Rated current: Max 25 A
  • Dimension: 94x59 mm

Description

The protection is achieved by shorting the power supply, which should blow a fuse and prevent expensive equipment from experiencing a voltage spike. The tripping voltage is approximately 14.7 V, but it can be adjusted by replacing the Zener diode.

For low idle current and fast activation of the triac's gate, the circuit uses an additional transistor in a configuration similar to a Zener-NPN regulator.

The PCB features space for M5 screw terminals, but wires can also be soldered directly and four M3 mounting screws.

Recommended Use:
This circuit is especially useful for linear power supplies. In the event of a final transistor(s) fault, a short between the emitter and collector could result in the full rectified voltage being present at the output, which would exceed 13.8 V.


PCB Layout

Below is the layout of the PCB:

PCB Installed in Yaesu FT-107E


Oscilloscope Screenshots

The oscilloscope captures below demonstrate the input (blue, CH2) and output (yellow, CH1) when a sudden 20 V was applied using two parallel 5 A power supplies.

Generating consistent transients was challenging, but these scenarios show how the circuit prevented the voltage rail from ramping up and successfully clamped the voltage.

  1. Transient 1
    Transient 1

  2. Transient 2
    Transient 2

  3. Transient 3
    Transient 3

Parts

20
QtyValueFootprintReferences
4AMT0450001DB0000GScrewTerminal_custom:AMT0450001DB0000GJ1, J2, J3, J4
3100nCapacitor_SMD:C_0805_2012MetricC1, C2, C4
24k7Resistor_SMD:R_1206_3216Metric_Pad1.30x1.75mm_HandSolderR2, R4
2LOGOlogo14G***, G***
11.5SMCJ15CADiode_SMD:D_SMCD3
110kResistor_SMD:R_0805_2012Metric_Pad1.20x1.40mm_HandSolderR3
110nCapacitor_SMD:C_0805_2012MetricC5
115VDiode_SMD:D_SOD-123FD1
11kResistor_SMD:R_0805_2012Metric_Pad1.20x1.40mm_HandSolderR1
11uCapacitor_SMD:C_0805_2012MetricC3
125 A FastFuse_custom:8040.0001SCHURTERF1
1BCX56Package_TO_SOT_SMD:SOT-89-3Q1
1BT155WPackage_TO_SOT_THT:TO-247-3_Horizontal_TabDownD2

Questions

How big is the Crowbar PCB?

It measures 94 × 59 mm and has 2 copper layers, 1.6 mm thick.

What parts does the Crowbar use?

20 parts, built around the AMT0450001DB0000G, 1.5SMCJ15CA and BCX56. The full list of its parts is on this page, with links to each part's symbol and footprint where PCBKit's library has them.

Where can I download the Crowbar KiCad files?

From the SP6GK/Crowbar repository on GitHub, at the commit this page was made from: the board is CrowBar.kicad_pcb and its schematic CrowBar.kicad_sch. PCBKit opens the board in the browser, with nothing to install.

Can I use the Crowbar design in my own project?

Its repository publishes it under the GPL-3.0 licence: you may reuse it on that licence's terms (keep the author's notice, and for a copyleft licence share your changes alike).

Similar boards

  • 4 layers40 × 60 mmControl board v2.0, the printed circuit board in 3D

    Control board v2.0

    0x23/nmWave-Interferometer

    An Open Source Interferometer for Accurate Distance Measurements

    106 parts151MIT
  • 2 layers99.7 × 49.5 mmProgRT, the printed circuit board in 3D

    ProgRT

    Sonic-Amiga/BurnRT

    A programmer for 556RT OTP PROM series

    71 parts11
  • 2 layers75 × 100 mmSiemens, the printed circuit board in 3D

    Siemens

    greyboxaudio/SIAM-295b

    112 parts7MIT
  • 2 layers100 × 74 mmQym solder, the printed circuit board in 3D

    Qym solder

    basson/qym-solder

    QymSolder - Soldering station three in one - hakko t12, hot air gun, d909/898D or analog.

    135 parts4GPL-3.0
  • 2 layers71.3 × 25.4 mmUSB DALI, the printed circuit board in 3D

    USB DALI

    even-notodd/USB-DALI

    USB-DALI interface converter

    43 parts4
  • 2 layers80 × 52.8 mmLemon F334-K, the printed circuit board in 3D

    Lemon F334-K

    NickNifontov/CipollinoRTOS

    Sin wave invertor (HRPWM, 35kHz). Replacement for TL/EG PWM .

    176 parts3
  • 2 layers101.3 × 101.3 mmForward Converter, the printed circuit board in 3D

    Forward Converter

    ozgurgulsuna/ELE713-SwitchedPowerSupplies

    Project

    110 parts1