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2 layers302 × 135 mmModulo, the printed circuit board in 3D

Battery powered, solid state, guitar amplifier schematic and PCB

Size
302 × 135 mm
Copper layers
2
Thickness
1.6 mm
Parts
201
Nets
150
Pads
703
Tracks, vias
1,049, 18
Pours
12
Routed
Yes
KiCad
KiCad 6 (file 20211014)
Created
17 Feb 2020
Updated
1 Dec 2024

Overview

Modulo is an open-source printed circuit board by nodep, from the nodep/myAmp repository on GitHub, published under the GPL-3.0 licence. It is a 2-layer board of 302 × 135 mm with 201 parts on 150 nets, routed with 1,049 tracks and 18 vias.

It is built around the ATMEGA8A-AU, NE5532 and TLE2426ID, with the 24LC32A/P, LM1117-3.3 and 1N4773A/TR among its other parts. Its parts include 59 capacitors, 48 resistors, 22 connectors, 21 diodes and 17 ICs. It belongs with the audio and music boards and the AVR (ATmega, ATtiny) boards of this library.

Main components

9

README

README.md

modulo2

What started as an idea to upgrade the guts of a practice guitar amplifier (Marshall Valvestate 8010), has evolved into a stereo guitar amplifier with effects. The current prototype is housed in a guitar pedal box (119 x 93.5 x 56.5mm). It has a modular design with the preamp, the effects board, and a stereo power amp. These modules are split into their own PCBs.

The preamp

It is based on ESP's project 27 (https://sound-au.com/project27.htm). I have only used the preamp from this project and I have made a few changes:

  • The overdrive section is changed to work as protection and limit the output to 3.3V. This is needed for the inputs of the DSP chip in the effects section (max input of FV-1 is 3.3V).
  • The zener diode rail splitter is changed to a TL2426. Reasons being a smaller footprint and much lower power consumption.
  • The total gain has been reduced on every stage.
  • The tone control values have changed to a more Fender-like sound.

The effects

The effects sections is based on a Spin semiconductor's FV-1 DSP chip. The chip has 8 built-in effects and the ability to read 8 more effects from an external EEPROM. This was extended using a microcontroller (ATmega328p) to up to 50 external effects which are read from the microcontroller's flash memory. The board also has a dry/wet mixer, a master volume. The microcontroller has a driverless USB bootloader which allows easier firmware updates and DSP program modification. A rotary encoder allows for FV-1 program selection and changing the input clock frequency of the FV-1. Some of the FV-1 programs work as a mono input and produce a stereo output with one channel outputing a slightly different signal to the other creating a stereo effect from a mono preamp input. The microcontroller oversees the power section to avoid audible pops during the power-up and power-down.

The power amp

The power section is based on a TPA3220 in a stereo configuration. I have not tested it fully yet, but it should be able to output up to 60W into 4Ω per channel. It is a Class-D amp bringing high efficiency (around 90%) and very low distortion and noise. The TPA3220 chip has an integrated preamp with a selectable gain (4 distinct levels) making the full range of the master volume useful for quiter practice and louder performance levels.

The PCBs for the final prototype have been send to the fab.

Stay tuned for results!

Parts

201
QtyValueFootprintReferences
2010KmyAmp:R_10MMR11, R12, R16, R17, R18, R19, R21, R23, R24, R28, R29, R30, R31, R32, R34, R39 +4
20HOLEmyAmp:MountingHoleJ3, J4, J5, J10, J11, J12, J13, J14, J15, J17, J18, J19, J24, J25, J26, J27 +4
81µFmyAmp:C_5MM_1206C5, C6, C13, C15, C18, C19, C21, C23
7100nFmyAmp:C_5MM_1206C3, C9, C17, C22, C24, C54, C56
61KmyAmp:R_10MMR6, R10, R13, R14, R26, R36
61μFmyAmp:C_5MM_1206C1, C29, C30, C31, C34, C36
51MmyAmp:R_10MMR2, R5, R7, R9, R37
5modulo-busmyAmp:modulo-busU6, U8, U14, U15, U16
410myAmp:R_10MMR22, R25, R43, R44
4100nFmyAmp:C_1206C32, C35, C39, C57
410μHmyAmp:COILCRAFT_RFS1412L1, L2, L3, L4
41N4148myAmp:DO35D4, D5, D8, D9
41nFmyAmp:C_5MM_1206C7, C10, C11, C14
4220nFmyAmp:C_1206C41, C42, C43, C44
4220μFmyAmp:CPOL_D6.3_P2.5C16, C20, C52, C53
44K7myAmp:R_10MMR15, R27, R41, R42
4680nFmyAmp:C_FILM_5MMC45, C46, C47, C48
3100myAmp:R_Array_x4_P2.54RN1, RN2, RN3
3100myAmp:R_10MMR3, R20, R38
350KmyAmp:BOURNS_PTD901_xx15KRV4, RV5, RV6
2100μFmyAmp:CPOL_D8_P3.5C28, C38
210KmyAmp:BOURNS_PTD902_xx15KRV7, RV8
210nFmyAmp:C_5MM_1206C49, C50
215µfmyAmp:C_1812C58, C59
21N4773amyAmp:DO41D1, D2
21nFmyAmp:C_1206C37, C40
222pFmyAmp:C_2.5MMC26, C27
22K2myAmp:R_10MMR33, R35
274164myAmp:SOIC-14_3.9x8.7mm_P1.27mmU11, U13
2A100KmyAmp:BOURNS_PTD901_xx15KRV1, RV2
2BC547myAmp:TO-92_Inline_WideQ2, Q4
2BC557myAmp:TO-92_Inline_WideQ3, Q5
2NE5532myAmp:SOIC-8_3.9x4.9mm_P1.27mmU2, U4
2TLE2426myAmp:TO-92_Inline_WideU1, U17
2disc/TLE2426myAmp:ESP2010_switchSW4, SW5
11myAmp:LED_D3.0mm_PCBedgeD10
110myAmp:LED_D3.0mm_PCBedgeD19
1100KmyAmp:R_10MMR4
110KmyAmp:BOURNS_PTD901_xx15KRV3
110µFmyAmp:CPOL_D4_P1.5C51
110µfmyAmp:CPOL_D4_P1.5C25
111myAmp:LED_D3.0mm_PCBedgeD20
112myAmp:LED_D3.0mm_PCBedgeD21
115KmyAmp:R_10MMR1
115pFmyAmp:C_2.5MMC4
11K5myAmp:R_10MMR8
11μFmyAmp:C_1206C33
12myAmp:LED_D3.0mm_PCBedgeD11
124LC32AmyAmp:DIP-8U5
1250nFmyAmp:C_5MM_1206C8
13myAmp:LED_D3.0mm_PCBedgeD12
132768HzmyAmp:QUARTZ_85SMXY1
133µHmyAmp:COIL_SRR6603L5
14myAmp:LED_D3.0mm_PCBedgeD13
14.7µfmyAmp:CPOL_D4_P1.5C55
147nFmyAmp:C_5MM_1206C12
15myAmp:LED_D3.0mm_PCBedgeD14
16myAmp:LED_D3.0mm_PCBedgeD15
1680pFmyAmp:C_5MM_1206C2
17myAmp:LED_D3.0mm_PCBedgeD16
175KmyAmp:R_10MMR48
18myAmp:LED_D3.0mm_PCBedgeD17
18MHzmyAmp:Crystal_HC49-U_VerticalY2
19myAmp:LED_D3.0mm_PCBedgeD18
1ATMEGA8myAmp:TQFP-32_7x7mm_Pitch0.8mmU9
1AVR-ISP6myAmp:AVR_ISP6_horizontalU10
1Barrel_Jack_SwitchmyAmp:POWER_JACK_2.1mmJ2
1CLIPmyAmp:LED_D3.0mm_PCBedgeD3
1CONN_01X02myAmp:TestPointsTPoint1
1DBG_UARTmyAmp:DBG_UARTU18
1FAULTmyAmp:LED_D3.0mm_PCBedgeD6
1FV-1myAmp:SOIC-28_7.5x17.9mm_Pitch1.27mmU3
1Idss/VpmyAmp:PIN_1x03SW3
1JACK_MONOmyAmp:JACK_CL13106J1
1LEFTmyAmp:SPKR_5MMS1
1LM1117myAmp:SOT-223U7
1MMBFJ201myAmp:SOT-23_with_jigQ1
1OFF/ONmyAmp:ESP2010_switchSW1
1PWRmyAmp:LED_D3.0mmD7
1RIGHTmyAmp:SPKR_5MMS2

The 197 most common of 201 parts.

Questions

How big is the Modulo PCB?

It measures 302 × 135 mm and has 2 copper layers, 1.6 mm thick.

What parts does the Modulo use?

201 parts, built around the ATMEGA8A-AU, NE5532, TLE2426ID and 24LC32A/P. The full list of its parts is on this page, with links to each part's symbol and footprint where PCBKit's library has them.

Where can I download the Modulo KiCad files?

From the nodep/myAmp repository on GitHub, at the commit this page was made from: the board is circuit/modulo.kicad_pcb and its schematic circuit/modulo-fv.kicad_sch. PCBKit opens the board in the browser, with nothing to install.

Can I use the Modulo design in my own project?

Its repository publishes it under the GPL-3.0 licence: you may reuse it on that licence's terms (keep the author's notice, and for a copyleft licence share your changes alike).

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