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2 layers96 × 56 mmLightBar, the printed circuit board in 3D

I'm thinking some simple description language (maybe JSON format) to transmit the content from the ESP8266 to the LED controller. Something that can describe text content and position, bitmaps, maybe transparency.

Size
96 × 56 mm
Copper layers
2
Thickness
1.6 mm
Parts
90
Nets
87
Pads
342
Tracks, vias
582, 53
Pours
10
Routed
Yes
KiCad
KiCad 4
Created
1 Jun 2015
Updated
25 Apr 2016

Overview

LightBar is an open-source printed circuit board by noahp, from the noahp/lightBar repository on GitHub. It is a 2-layer board of 96 × 56 mm with 90 parts on 87 nets, routed with 582 tracks and 53 vias.

It is built around the WS2812B. Its parts include 84 ICs and 6 connectors.

Main components

1

README

README.md

lightBar

prototype in action
Basic serial addressable WS2812B RGB LED banner. Comprised of multiple 12x7 modules.

hardware

Ordered the boards from dirtypcbs.com, $25 shipped. I received 11 boards (1 bonus!), 22 days turn, pretty nice.
The basic module contains 84 LEDs arranged in 7 rows of 12 each, and is designed to display 2 monospaced 5x7 pixel characters.
Several 2-character modules can be connected together to create the full display.

schematic

pdf view

pcb renders

pcb front pcb back

software

My plan is to use some Cortex-M processor on the strip itself to do the real-time LED control (framebuffer + SPI transmission). Probably an ESP8266 wifi module (ESP-12) will be used as the interface for setting the displayed data.
Some ideas-

  • get internet time/date and display it
  • display weather, possibly using a gradient over the text background showing temperature/precip conditions

I'm thinking some simple description language (maybe JSON format) to transmit the content from the ESP8266 to the LED controller. Something that can describe text content and position, bitmaps, maybe transparency. The LED controller would parse this data into its bitmapped frame buffer and print it on the display.

For operation of the ESP8266, flow would be like this-
wakeup->connect to saved access point credentials (lua file system)
->success, get time and date and weather information->sleep
->failure after few seconds, switch to access point mode and serve simple web page form with 2 fields, for ssid + key->if HTTP POSTs new credentials->back to start (try to connect)

Parts

90
QtyValueFootprintReferences
84WS2812Bkicadlib:WS2812B_SMD_5050U1, U2, U10, U11, U12, U13, U14, U15, U16, U17, U18, U19, U20, U21, U22, U23 +68
2+5Vkicadlib:TEST_0.100P1, P4
2GNDkicadlib:TEST_0.100P2, P5
1DINkicadlib:TEST_0.100P3
1DOUTkicadlib:TEST_0.100P6

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Questions

How big is the LightBar PCB?

It measures 96 × 56 mm and has 2 copper layers, 1.6 mm thick.

What parts does the LightBar use?

90 parts, built around the WS2812B. The full list of its parts is on this page, with links to each part's symbol and footprint where PCBKit's library has them.

Where can I download the LightBar KiCad files?

From the noahp/lightBar repository on GitHub, at the commit this page was made from: the board is hw/lightBar.kicad_pcb. PCBKit opens the board in the browser, with nothing to install.

Can I use the LightBar design in my own project?

Its repository states no licence, so its author keeps all rights: ask noahp before reusing the design.