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2 layers48 × 40 mmSegmentCounter, the printed circuit board in 3D

Art piece demonstrating the power grid

Size
48 × 40 mm
Copper layers
2
Thickness
1.6 mm
Parts
38
Nets
38
Pads
122
Tracks, vias
134, 29
Pours
3
Routed
Yes
KiCad
KiCad 9.0 (file 20241229)
Created
18 Jul 2025
Updated
18 Jul 2025

Overview

SegmentCounter is an open-source printed circuit board by martinbros, from the martinbros/Quantifying-the-Current repository on GitHub, published under the GPL-3.0 licence. It is a 2-layer board of 48 × 40 mm with 38 parts on 38 nets, routed with 134 tracks and 29 vias.

It is built around the CD4026BE, CR0805-FX-3000ELF and CRM0805-FX-1002ELF, with the KAM21BR71H104KM among its other parts. Its parts include 18 resistors, 4 transistors, 3 connectors, 1 capacitor and 1 IC.

Main components

4

README

README.md

Quantifying the Current

00

This art piece makes visual the living and breathing nature of the national power grid in real time. Once powered on, it monitors the grid's pulse by counting the beats, acting as a guage of the grid's current performance. If the art piece loses power, the displayed progress is lost. Counting restarts after power is restored, and the cycle resets from zero.

All of circuitry that makes up the art piece (with the exception of power supplies) is analog. Every digit is controlled by a sequential logic decade counter IC. Each digit's IC recives a clock signal from the prior digit and provides a clock signal to the subsequent digit's IC. The digit in the 1's place receives a rectified and attenuated clock signal originating from the AC waveform of the power grid. This means that the grid itself provides the primary clock of the piece.

Given that the United States power grid oscillates at 60Hz, this means that each digit increments at the following rate:

DigitIncrement Time
01/60th second
11/6th second
21.66 seconds
317 seconds
42.8 minutes
528 minutes
64.6 hours
746 hours
819.3 days
9193 days
105.3 years
1153 years

These values are calculated using the following equation:

$\frac{10^{d}}{60^{x} 24^{y} 365^{z}}$

text
d: zero indexed, the digit to inquire about
x: set to 1 for seconds, 2 for minutes, and 3 for hours.
y: provided that x is 3, set to 1 for time in days. Otherwise set to 0.
z: provided that x is 3 and y is 1, set to 1 for time in years. Otherwise set to 0.

Below are some additional photos of the prototyping and building process

01 02 03 04 05 06 07 08 09 10

Parts

38
QtyValueFootprintReferences
91kResistor_SMD:R_0805_2012MetricR8, R9, R10, R11, R12, R13, R14, R17, R18
714Resistor_THT:R_Axial_DIN0309_L9.0mm_D3.2mm_P2.54mm_VerticalR1, R2, R3, R4, R5, R6, R7
7~Jumper:SolderJumper-2_P1.3mm_Open_TrianglePad1.0x1.5mmJP1, JP2, JP3, JP4, JP5, JP6, JP7
4SI1926DL-T1-BE3Package_TO_SOT_SMD:SOT-363_SC-70-6Q1, Q2, Q3, Q4
210kResistor_SMD:R_0805_2012MetricR15, R16
2GNDMountingHole:MountingHole_4.3mm_M4_DIN965_PadH1, H2
2VCCMountingHole:MountingHole_4.3mm_M4_DIN965_PadH3, H4
2~customParts:TBL009V-254-04J2, J3
10.1uCapacitor_SMD:C_0805_2012MetricC1
1CD4026BPackage_SO:SO-16_5.3x10.2mm_P1.27mmU1
1~Connector_Molex:Molex_Nano-Fit_105313-xx08_1x08_P2.50mm_HorizontalJ1

Questions

How big is the SegmentCounter PCB?

It measures 48 × 40 mm and has 2 copper layers, 1.6 mm thick.

What parts does the SegmentCounter use?

38 parts, built around the CD4026BE, CR0805-FX-3000ELF, CRM0805-FX-1002ELF and KAM21BR71H104KM. The full list of its parts is on this page, with links to each part's symbol and footprint where PCBKit's library has them.

Where can I download the SegmentCounter KiCad files?

From the martinbros/Quantifying-the-Current repository on GitHub, at the commit this page was made from: the board is segmentCounter/segmentCounter.kicad_pcb and its schematic segmentCounter/segmentCounter.kicad_sch. PCBKit opens the board in the browser, with nothing to install.

Can I use the SegmentCounter design in my own project?

Its repository publishes it under the GPL-3.0 licence: you may reuse it on that licence's terms (keep the author's notice, and for a copyleft licence share your changes alike).

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