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2 layers120.7 × 141 mmPBB, the printed circuit board in 3D

Contains all Schematics/PCB files for each electrical system.

Size
120.7 × 141 mm
Copper layers
2
Thickness
1.6 mm
Parts
57
Nets
29
Pads
140
Tracks, vias
242, 8
Routed
Yes
KiCad
KiCad 5 (file 20171130)
Created
13 Mar 2022
Updated
12 Nov 2021

Overview

PBB is an open-source printed circuit board by koson, from the koson/Electronics repository on GitHub. It is a 2-layer board of 120.7 × 141 mm with 57 parts on 29 nets, routed with 242 tracks and 8 vias.

It is built around the SB5100-T. Its parts include 10 connectors, 8 resistors, 6 diodes, 6 switches and 4 fuses.

Main components

1

README

README.md

Longhorn Racing Solar Electronics

This repo contains general information about all the electronics for the Longhorn Racing Solar team. For hardware specific details, go into their respecitve repos. PCB projects are designated by the "PCB" suffixes.

Table of Contents

Setup

All PCBs are created in KiCad. Make sure to download the most up to date version, and select the correct OS your computer runs.

Make sure you have Git if you do not already. The command line based Git is most preferred. For the Windows version, download Git Bash.

Checklist

  1. KiCad
  2. Git Bash

Cloning PCB Projects

Cloning repos onto your machine is usually straightforwward, but our PCB project repos depend on KiCad library repos. Extra steps must be taken to correctly pull submodules. Submodules are repos that are inside a repo.

The most common way to clone repos is to use the HTTPS link, but the most secure way is to clone with SSH. The submodules use SSH, so you must generate and add an SSH key to your GitHub acoount. Follow the instructions in this tutorial. If this is your first time doing this, you can start at the Generating a new SSH key and adding it to the ssh-agent step, but reading everything is beneficial.

Once you're able to use Git with SSH, go to the green "Code" button of the repo, and click "Use SSH" to get the url link. Copy the git@hithub.com:repo-name link. Then, enter the following command to the terminal but with the correct url link:

text
git clone --recurse-submodules git@github.com:repo-name

If you already cloned the repo but don't have the submodules, enter the following commands:

text
git submodule init
git submodule update --remote

Git Rules

These rules apply to all repos. Commit and push frequently and do NOT work in the master branch!!

Creating New Projects

Each PCB project has its own repo. The naming convention is System-Function: System is the system of the car that it relates to, such as Controls, BPS, etc. and Function is the name/functionality of the board you're making. Discuss with the leads if you are having trouble with the naming convention.

Each PCB project may/will use components which are not available by default in the KiCad standard libraries. Standardized components that are integrated across all systems are in the UTSVT-KiCadLibraries repo. You will need to create a submodule (essentially adding a repo inside a repo) to prevent library dependency issues. Look at existing PCB repos for examples. For more information on adding submodules to your repo, here is some useful documentation.

Whenever you create a KiCad project, make sure to add all the symbol and footprint libraries into the Project Specific Libraries. This will prevent library dependency errors whenever another member opens the project that doesn't have any libraries configured.

Making Edits or Additions

Before you make an edit or add anything to a repo, make sure to be in your own branch. The master branch contains the most stable version of the hardware/software, and any edits or additions that are made must be reviewed and approved before the master branch is updated.

Commit and push frequently into your own branches or else there is no point in having version control.

Pull Requests - Hardware Reviews

Everything that is created or edited must be reviewed. Once you've completed your edits or additions inside your own branch, create a Pull Request (PR) in GitHub. Add a description of your project and what you've done in your PR. Assign reviewers to the PR.

Talk to your leads on who can review your PR. You may assign multiple people to review your project.

Reviewers will add comments into the PRs if there is anything that should be updated. This will keep a record and allows everyone to be informed.

Hardware Rules

These rules exist to make the all the hardware streamlined and consistent.

Board Version Numbering System

Each board must have a version number on the top silkscreen layer.

Each board must have a version number vX.Y: X signifies a new design/feature has been added to the board, and Y signifies minor fixes such as trace fixes, pin connection fixes, component rearrangement, etc. Each board's version number is independent of any other board. Read the Board Dependencies: VERSION.md section for information if boards are dependent on each other.

Board Dependencies - VERSION Markdown

Some systems will have boards that depend on other boards e.g. the BPS-LeaderPCB depends on the BPS-MinionPCB, BPS-AmperesPCB, and the BPS-FanPCB. As updates and changes are made to individual boards, newer versions may become incompatible with other older boards. A VERSION.md file should be created and placed inside the PCB repos if board dependencies exist. The VERSION.md in this repo is a template that you can copy. Check other existing repos for more examples.

Issues

Create issue tickets in this repo for any general electrical related todos or discussions. For project specific questions e.g. deciding a component for a PCB, create the tickets inside their respective repo.

Useful Contacts

PositionNameWhat can they help you with?
Electrical LeadChase BlockEverything
Hardware LeadHannah LeeEverything
Array/MPPT LeadMatthew YuArray or MPPT related hardware
BPS LeadClark PoonBPS or Battery related hardware
Controls LeadRishi PonnekantiMotor, Dashboard, or Controls related hardware
Data Acq. LeadColette MontminyTelemetry related hardware
plebSijin WooGit or general topics

FAQs

I cloned a PCB repo, but I'm getting errors from the symbols and footprint libraries when I open the KiCad project. What should I do?

Each KiCad project has its own project specific libraries which the electrical team manages. Most likely the submodules were not pulled when you cloned the repo. Enter the following commands:

text
git submodule init
git submodule update --remote

I'm getting detached HEAD error in the submodule directory. How do I fix this?

Call git submodule update --remote. If anything in the submodules were updated or changed, then you'll need to update your repo to point to the most recent commit ID. In the top level of your repo (NOT in the submodule directory), commit and push.

Parts

57
QtyValueFootprintReferences
811KResistor_THT:R_Axial_DIN0204_L3.6mm_D1.6mm_P7.62mm_HorizontalR1, R2, R3, R4, R5, R6, R7, R8
31N4001Diode_THT:D_DO-41_SOD81_P7.62mm_HorizontalD1, D2, D3
3G5Q-1Relay_THT:Relay_SPDT_Omron-G5Q-1K1, K2, K3
3SB5100-TDiode_THT:D_DO-201AD_P12.70mm_HorizontalD4, D5, D6
11 AMPFuse:Fuseholder_Blade_Mini_Keystone_3568F3
12 AMPSFuse:Fuseholder_Blade_Mini_Keystone_3568F4
15 AMPSFuse:Fuseholder_Blade_Mini_Keystone_3568F2
17 AMPSFuse:Fuseholder_Blade_Mini_Keystone_3568F1
1BPS +12VLED_THT:LED_D3.0mmDS8
1BPS +12VConnector_Molex:Molex_Micro-Fit_3.0_43650-0215_1x02_P3.00mm_VerticalJ10
1BPS MAIN MAIN SUPPLYTestPoint:TestPoint_Pad_2.0x2.0mmTP3
1BPS MAIN SUPPLYConnector_Molex:Molex_Micro-Fit_3.0_43650-0215_1x02_P3.00mm_VerticalJ3
1BPS MAIN SUPPLY ONLED_THT:LED_D3.0mmDS3
1BPS PWR CHECKButton_Switch_THT:SW_Tactile_Straight_KSA0Axx1LFTRSW2
1BPS SUPPLY VOLTSTestPoint:TestPoint_Pad_2.0x2.0mmTP8
1Batt CheckButton_Switch_THT:SW_Tactile_Straight_KSA0Axx1LFTRSW1
1DB DRV FAN CTLConnector_Molex:Molex_Micro-Fit_3.0_43650-0215_1x02_P3.00mm_VerticalJ6
1DB HORN CTLConnector_Molex:Molex_Micro-Fit_3.0_43650-0215_1x02_P3.00mm_VerticalJ5
1DRIVER FAN +12VConnector_Molex:Molex_Micro-Fit_3.0_43650-0215_1x02_P3.00mm_VerticalJ8
1FAN ONTestPoint:TestPoint_Pad_2.0x2.0mmTP6
1FAN ONLED_THT:LED_D3.0mmDS6
1GNDSTestPoint:TestPoint_Pad_2.0x2.0mmTP0
1HORN +12VConnector_Molex:Molex_Micro-Fit_3.0_43650-0215_1x02_P3.00mm_VerticalJ7
1HORN ONLED_THT:LED_D3.0mmDS5
1HORN ONTestPoint:TestPoint_Pad_2.0x2.0mmTP5
1JUMP STARTConnector_Molex:Molex_Micro-Fit_3.0_43650-0215_1x02_P3.00mm_VerticalJ4
1JUMP START ONLED_THT:LED_D3.0mmDS4
1JUMP START VOLTSTestPoint:TestPoint_Pad_2.0x2.0mmTP4
1LOGOLOGOG***
1LOGOLogoG***
1PRIM BATT DISCNCTConnector_Molex:Molex_Micro-Fit_3.0_43650-0215_1x02_P3.00mm_VerticalJ2
1PRIM DSCNCT ONLED_THT:LED_D3.0mmDS2
1PRIMBATTDSCNCTTestPoint:TestPoint_Pad_2.0x2.0mmTP2
1PRIMBATTVOLTSTestPoint:TestPoint_Pad_2.0x2.0mmTP1
1PrimBattOnLED_THT:LED_D3.0mmDS1
1Primary Battery +12VDCConnector_Molex:Molex_Sabre_43160-0102_1x02_P7.49mm_VerticalJ1
1RADIO PWRTestPoint:TestPoint_Pad_2.0x2.0mmTP7
1RADIO PWR CHECKButton_Switch_THT:SW_Tactile_Straight_KSA0Axx1LFTRSW3
1RADIOS +12VConnector_Molex:Molex_Micro-Fit_3.0_43650-0215_1x02_P3.00mm_VerticalJ9
1RADIOS +12VLED_THT:LED_D3.0mmDS7

The 53 most common of 57 parts.

Questions

How big is the PBB PCB?

It measures 120.7 × 141 mm and has 2 copper layers, 1.6 mm thick.

What parts does the PBB use?

57 parts, built around the SB5100-T. The full list of its parts is on this page, with links to each part's symbol and footprint where PCBKit's library has them.

Where can I download the PBB KiCad files?

From the koson/Electronics repository on GitHub, at the commit this page was made from: the board is Battery/Primary Battery Board/PBB.kicad_pcb. PCBKit opens the board in the browser, with nothing to install.

Can I use the PBB design in my own project?

Its repository states no licence, so its author keeps all rights: ask koson before reusing the design.

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