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2 layers24.5 × 35 mmContactor, the printed circuit board in 3D

Contains all Schematics/PCB files for each electrical system.

Size
24.5 × 35 mm
Copper layers
2
Thickness
1.6 mm
Parts
25
Nets
17
Pads
68
Tracks, vias
77, 9
Pours
5
Routed
Yes
KiCad
KiCad 5 (file 20171130)
Created
13 Mar 2022
Updated
12 Nov 2021

Overview

Contactor is an open-source printed circuit board by koson, from the koson/Electronics repository on GitHub. It is a 2-layer board of 24.5 × 35 mm with 25 parts on 17 nets, routed with 77 tracks and 9 vias.

It is built around the BAS70-04, 1N4148WS and NVR4003NT3G-VB, with the VND5N07-E among its other parts. Its parts include 8 resistors, 4 capacitors, 3 connectors, 2 ICs and 2 diodes.

Main components

4

README

README.md

Longhorn Racing Solar Electronics

This repo contains general information about all the electronics for the Longhorn Racing Solar team. For hardware specific details, go into their respecitve repos. PCB projects are designated by the "PCB" suffixes.

Table of Contents

Setup

All PCBs are created in KiCad. Make sure to download the most up to date version, and select the correct OS your computer runs.

Make sure you have Git if you do not already. The command line based Git is most preferred. For the Windows version, download Git Bash.

Checklist

  1. KiCad
  2. Git Bash

Cloning PCB Projects

Cloning repos onto your machine is usually straightforwward, but our PCB project repos depend on KiCad library repos. Extra steps must be taken to correctly pull submodules. Submodules are repos that are inside a repo.

The most common way to clone repos is to use the HTTPS link, but the most secure way is to clone with SSH. The submodules use SSH, so you must generate and add an SSH key to your GitHub acoount. Follow the instructions in this tutorial. If this is your first time doing this, you can start at the Generating a new SSH key and adding it to the ssh-agent step, but reading everything is beneficial.

Once you're able to use Git with SSH, go to the green "Code" button of the repo, and click "Use SSH" to get the url link. Copy the git@hithub.com:repo-name link. Then, enter the following command to the terminal but with the correct url link:

text
git clone --recurse-submodules git@github.com:repo-name

If you already cloned the repo but don't have the submodules, enter the following commands:

text
git submodule init
git submodule update --remote

Git Rules

These rules apply to all repos. Commit and push frequently and do NOT work in the master branch!!

Creating New Projects

Each PCB project has its own repo. The naming convention is System-Function: System is the system of the car that it relates to, such as Controls, BPS, etc. and Function is the name/functionality of the board you're making. Discuss with the leads if you are having trouble with the naming convention.

Each PCB project may/will use components which are not available by default in the KiCad standard libraries. Standardized components that are integrated across all systems are in the UTSVT-KiCadLibraries repo. You will need to create a submodule (essentially adding a repo inside a repo) to prevent library dependency issues. Look at existing PCB repos for examples. For more information on adding submodules to your repo, here is some useful documentation.

Whenever you create a KiCad project, make sure to add all the symbol and footprint libraries into the Project Specific Libraries. This will prevent library dependency errors whenever another member opens the project that doesn't have any libraries configured.

Making Edits or Additions

Before you make an edit or add anything to a repo, make sure to be in your own branch. The master branch contains the most stable version of the hardware/software, and any edits or additions that are made must be reviewed and approved before the master branch is updated.

Commit and push frequently into your own branches or else there is no point in having version control.

Pull Requests - Hardware Reviews

Everything that is created or edited must be reviewed. Once you've completed your edits or additions inside your own branch, create a Pull Request (PR) in GitHub. Add a description of your project and what you've done in your PR. Assign reviewers to the PR.

Talk to your leads on who can review your PR. You may assign multiple people to review your project.

Reviewers will add comments into the PRs if there is anything that should be updated. This will keep a record and allows everyone to be informed.

Hardware Rules

These rules exist to make the all the hardware streamlined and consistent.

Board Version Numbering System

Each board must have a version number on the top silkscreen layer.

Each board must have a version number vX.Y: X signifies a new design/feature has been added to the board, and Y signifies minor fixes such as trace fixes, pin connection fixes, component rearrangement, etc. Each board's version number is independent of any other board. Read the Board Dependencies: VERSION.md section for information if boards are dependent on each other.

Board Dependencies - VERSION Markdown

Some systems will have boards that depend on other boards e.g. the BPS-LeaderPCB depends on the BPS-MinionPCB, BPS-AmperesPCB, and the BPS-FanPCB. As updates and changes are made to individual boards, newer versions may become incompatible with other older boards. A VERSION.md file should be created and placed inside the PCB repos if board dependencies exist. The VERSION.md in this repo is a template that you can copy. Check other existing repos for more examples.

Issues

Create issue tickets in this repo for any general electrical related todos or discussions. For project specific questions e.g. deciding a component for a PCB, create the tickets inside their respective repo.

Useful Contacts

PositionNameWhat can they help you with?
Electrical LeadChase BlockEverything
Hardware LeadHannah LeeEverything
Array/MPPT LeadMatthew YuArray or MPPT related hardware
BPS LeadClark PoonBPS or Battery related hardware
Controls LeadRishi PonnekantiMotor, Dashboard, or Controls related hardware
Data Acq. LeadColette MontminyTelemetry related hardware
plebSijin WooGit or general topics

FAQs

I cloned a PCB repo, but I'm getting errors from the symbols and footprint libraries when I open the KiCad project. What should I do?

Each KiCad project has its own project specific libraries which the electrical team manages. Most likely the submodules were not pulled when you cloned the repo. Enter the following commands:

text
git submodule init
git submodule update --remote

I'm getting detached HEAD error in the submodule directory. How do I fix this?

Call git submodule update --remote. If anything in the submodules were updated or changed, then you'll need to update your repo to point to the most recent commit ID. In the top level of your repo (NOT in the submodule directory), commit and push.

Parts

25
QtyValueFootprintReferences
20Resistor_SMD:R_0805_2012MetricR13, R17
2100kResistor_SMD:R_0805_2012MetricR14, R18
21uFCapacitor_SMD:C_0805_2012MetricC32, C33
2MountingHole_2.5mm_PadMountingHole:MountingHole_2.5mm_PadMH1, MH2
10.1uFCapacitor_SMD:C_0805_2012MetricC31
11.5kResistor_SMD:R_0805_2012MetricR15
110uFCapacitor_SMD:C_0805_2012MetricC30
11N4148WSDiode_SMD:D_SOD-323D5
11kResistor_SMD:R_0805_2012MetricR20
14.7kResistor_SMD:R_0805_2012MetricR19
1470Resistor_SMD:R_0805_2012MetricR16
1BAS70-04Package_TO_SOT_SMD:SOT-23U11
1ContactorConnectorUTSVT_Connectors:Molex_MicroFit3.0_1x4xP3.00mm_PolarizingPeg_VerticalJ6
1ContactorEnLED_SMD:LED_0805_2012MetricD4
1ContactorGate_TPTestPoint:TestPoint_Keystone_5005-5009_CompactTP13
1LOGOUTSVT_Special:UTSVT_Logo_SymbolG***
1Molex_MicroFit3.0_1x2xP3.00mm_PolarizingPeg_VerticalUTSVT_Connectors:Molex_MicroFit3.0_1x2xP3.00mm_PolarizingPeg_VerticalJ8
1Molex_MicroFit3.0_1x3xP3.00mm_PolarizingPeg_VerticalUTSVT_Connectors:Molex_MicroFit3.0_1x4xP3.00mm_PolarizingPeg_VerticalJ7
1NVR4003NT3GPackage_TO_SOT_SMD:SOT-23Q3
1SI8261ABC-ISPackage_SO:SOIC-8_3.9x4.9mm_P1.27mmU10
1VND5N07-EPackage_TO_SOT_SMD:TO-252-2Q4

Questions

How big is the Contactor PCB?

It measures 24.5 × 35 mm and has 2 copper layers, 1.6 mm thick.

What parts does the Contactor use?

25 parts, built around the BAS70-04, 1N4148WS, NVR4003NT3G-VB and VND5N07-E. The full list of its parts is on this page, with links to each part's symbol and footprint where PCBKit's library has them.

Where can I download the Contactor KiCad files?

From the koson/Electronics repository on GitHub, at the commit this page was made from: the board is Dashboard/Dashboard/Contactor.kicad_pcb. PCBKit opens the board in the browser, with nothing to install.

Can I use the Contactor design in my own project?

Its repository states no licence, so its author keeps all rights: ask koson before reusing the design.

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