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2 layers31.3 × 44.3 mmExtender pcb, the printed circuit board in 3D

VU3CER's non-RF-sensing, MCU controlled Simple T/R Switch with RX Grounding!

Size
31.3 × 44.3 mm
Copper layers
2
Thickness
1.6 mm
Parts
11
Nets
5
Pads
26
Tracks, vias
15, 33
Pours
2
Routed
Yes
KiCad
KiCad 6 (file 20211014)
Created
7 Feb 2022
Updated
25 Jun 2024

Overview

Extender pcb is an open-source printed circuit board by kholia, from the kholia/Simple-TR-Switch repository on GitHub. It is a 2-layer board of 31.3 × 44.3 mm with 11 parts on 5 nets, routed with 15 tracks and 33 vias.

Its parts include 2 diodes and 2 connectors. It belongs with the radio and wireless boards of this library.

README

README.md

Simple-TR-Switch

This is a non-RF-sensing, MCU PTT-controlled Simple T/R Switch with RX Grounding feature which can be built for less than 2 dollars!

It was designed, and tested for https://github.com/kholia/Easy-Transceiver project.

Schematic PCB Rendering v2

Various approaches

TX power is 10W from IC-705 operating in FM mode.

  • With a 2-channel relay as a T/R switch, when both RX Ground and Center are disconnected and left floating, a voltage of around ~2.2v is induced across RX connections which is unsafe for typical SDRs.

    ~2.2 Vpp is 10.93 dBm!

    https://www.random-science-tools.com/electronics/dBm-Watts-volts.htm

  • With a 1-channel relay as a T/R switch which is switching the Center connection only, and with all Grounds (TX, RX, Antenna) shorted, a voltage of around ~1.66v is induced across RX connections which is theoretically safe for common SDRs.

  • With a 2-channel relay as a T/R switch, with all Grounds (TX, RX, Antenna) shorted, with Center switching using Channel 1, and RX Center Grounding using Channel 2 during TX, a voltage of around ~500mV is induced across RX connections which should be fine for most common SDRs.

Beyond Limits

SDRs are sensitive devices

Comparisons

No external 12v power is needed unlike Easy TR Switch from https://www.qrpkits.com/ezseries.html.

The ~4000 INR SDR Transceiver and Receiver Switch Antenna Sharer TR Switch Box 160 MHz from Banggood doesn't work in Automatic Mode if there is Broadcast/SW Interference in your area. The Banggood TR switch switches on the RTX (red) and disconnects the SDR (RX) as soon as the antenna is connected under BCI conditions, when operating in Automatic Mode.

BOM
Added Protection

Here is another additional mechanism to protect sensitive SDRs.

RF Limiter

This is OK for HF (shortwave).

Alternate (but riskier) Option

Solid switching using BS170 could be another option.

The info folder has more information on this.

Credits

Thanks to VU2ASH (Ashok Joshi), K.P.S. Kang, and LW1ECP (Daniel Alonso) for all the help.

https://circuits-diy.com/optocoupler-relay-driver-with-pc817-2n3904/

Parts

11
QtyValueFootprintReferences
4MountingHoleMountingHole:MountingHole_2.2mm_M2H1, H2, H3, H4
2Conn_CoaxialConnector_Coaxial:SMA_Amphenol_901-144_VerticalRX1, TX1
11N4148Diode_THT:D_DO-35_SOD27_P2.54mm_Vertical_AnodeUpD2
11N4148Diode_THT:D_DO-35_SOD27_P2.54mm_Vertical_KathodeUpD1
1ANTENNATerminalBlock:TerminalBlock_bornier-2_P5.08mmANTENNA1
1CH1TerminalBlock:TerminalBlock_bornier-3_P5.08mmJ1
1CH2TerminalBlock:TerminalBlock_bornier-3_P5.08mmJ2

Questions

How big is the Extender pcb PCB?

It measures 31.3 × 44.3 mm and has 2 copper layers, 1.6 mm thick.

What parts does the Extender pcb use?

11 parts. The full list of its parts is on this page, with links to each part's symbol and footprint where PCBKit's library has them.

Where can I download the Extender pcb KiCad files?

From the kholia/Simple-TR-Switch repository on GitHub, at the commit this page was made from: the board is extender-pcb/extender-pcb.kicad_pcb and its schematic RF-Limiter/RF-Limiter.kicad_sch. PCBKit opens the board in the browser, with nothing to install.

Can I use the Extender pcb design in my own project?

Its repository states no licence, so its author keeps all rights: ask kholia before reusing the design.

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