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2 layers50.8 × 61.6 mmCable Test Master, the printed circuit board in 3D

Cable Test Master

juniperlynx/Cable-Tester5

Simple RJ45/RJ12 cable tester using ATtiny24

Size
50.8 × 61.6 mm
Copper layers
2
Thickness
1.6 mm
Parts
64
Nets
45
Pads
191
Tracks, vias
569, 35
Pours
2
Routed
Yes
KiCad
KiCad 4
Created
3 Feb 2018
Updated
23 Mar 2018

Overview

Cable Test Master is an open-source printed circuit board by juniperlynx, from the juniperlynx/Cable-Tester repository on GitHub, published under the MIT licence. It is a 2-layer board of 50.8 × 61.6 mm with 64 parts on 45 nets, routed with 569 tracks and 35 vias.

It is built around the 78L05, BSS84 and RJ45. Its parts include 19 diodes, 18 transistors, 12 resistors, 4 connectors and 3 capacitors. It belongs with the AVR (ATmega, ATtiny) boards of this library.

Main components

3

README

README.md

Cable-Tester

This is a replacement PCB and software for a cheap commercial cable tester usually sold as the HL-486 (though there are other model numbers, mine is ST-M810). It improves on the original design by adding beefier drive circuitry and a proper voltage regulator for the microcontroller.

Schematics and PCB layouts are available for both ends. The current revision of the Gerbers is untested but only contains slight variations from the most recently ordered version. Complete BOMs for both the master and remote ends are now available for both ends along with Digikey shoping carts in .csv format. I haven't been able to find a source for the multi-LED standoffs used to space the strand indicator LEDs so I've modeled a part in OpenSCAD. The OpenSCAD source and a rendered .stl file are available but untested at this time.

The original Kicad design files are in "Kicad Files/" and the software source code in "Software/". If you'd like to build your own use the Gerber files in "Gerbers/" and the BOMs in "BOM/" along with the standoff model in "3D Parts/STL"

Parts

64
QtyValueFootprintReferences
10LEDLEDs:LED-3MMLED1, LED2, LED3, LED4, LED5, LED6, LED7, LED8, LED9, LED10
9200Resistors_SMD:R_0805_HandSolderingR1, R2, R3, R4, R5, R6, R7, R8, R9
92N7002TO_SOT_Packages_SMD:SOT-23_HandsolderingQ10, Q11, Q12, Q13, Q14, Q15, Q16, Q17, Q18
9BSS84TO_SOT_Packages_SMD:SOT-23_HandsolderingQ1, Q2, Q3, Q4, Q5, Q6, Q7, Q8, Q9
9DDiodes_SMD:SOD-123D1, D2, D3, D4, D5, D6, D7, D8, D9
210KResistors_SMD:R_0805_HandSolderingR11, R12
21uCapacitors_SMD:C_0805_HandSolderingC1, C2
10.1uCapacitors_SMD:C_0805_HandSolderingC3
11KResistors_SMD:R_0805_HandSolderingR10
178L0578L05_SOIC:78L05_SOICU2
1ATTINY24-SSHousings_SOIC:SOIC-14_3.9x8.7mm_Pitch1.27mmU1
1DP3TTester Switches:SW_DP3T_SLIDESW1
1ISPPin_Headers:Pin_Header_Straight_2x03J4
1PWRPin_Headers:Pin_Header_Straight_1x02J3
1RJ12Tester_Connectors:RJ12_SHLDJ2
1RJ45Tester_Connectors:RJ45_SHLDJ1

The 59 most common of 64 parts.

Questions

How big is the Cable Test Master PCB?

It measures 50.8 × 61.6 mm and has 2 copper layers, 1.6 mm thick.

What parts does the Cable Test Master use?

64 parts, built around the 78L05, BSS84 and RJ45. The full list of its parts is on this page, with links to each part's symbol and footprint where PCBKit's library has them.

Where can I download the Cable Test Master KiCad files?

From the juniperlynx/Cable-Tester repository on GitHub, at the commit this page was made from: the board is Kicad Files/Master/Cable Test Master.kicad_pcb. PCBKit opens the board in the browser, with nothing to install.

Can I use the Cable Test Master design in my own project?

Its repository publishes it under the MIT licence: you may reuse it on that licence's terms (keep the author's notice, and for a copyleft licence share your changes alike).

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