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8 layers64 × 56 mmPS GAN-60W, the printed circuit board in 3D

KiCad extension for the copper you can't buy as a part — design planar inductors, transformers, PCB motor stators, filters, and antennas, with electrical modeling and direct write-back to your board.

Size
64 × 56 mm
Copper layers
8
Thickness
1.66 mm
Parts
89
Nets
56
Pads
237
Tracks, vias
497, 198
Pours
19
Routed
Yes
KiCad
KiCad 10.0 (file 20260206)
Created
7 Sep 2026
Updated
20 Oct 2026

Overview

PS GAN-60W is an open-source printed circuit board by jonahsaunders, from the jonahsaunders/planar-studio repository on GitHub, published under the MIT licence. It is an 8-layer board of 64 × 56 mm with 89 parts on 56 nets, routed with 497 tracks and 198 vias.

It is built around the LM5164DDAR, LMG2100R044RARR and UCC24624D, with the UCC25600D, EL357N(A)(TA)-VG and TL431AIDBZR among its other parts. Its parts include 29 capacitors, 28 resistors, 9 ICs, 2 diodes and 2 transistors. It belongs with the radio and wireless and robots and motor control boards of this library.

Main components

12

README

README.md

Planar Studio

installer KiCad 9.0.1+ MIT license

Design planar inductors, transformers, PCB motors, filters and antennas inside KiCad. Planar Studio reads your board's stack, calculates electrical estimates, and places the generated copper into the PCB as one undoable operation.

Download v1.6.0 · Install · Guides · Common PCB issues · Flyback example · GaN example · CoilTile example

Five workspaces: inductors, transformers, PCB motors, filters and antennas

Explore the workspaces

Current application captures. Click a view to open the full-size image.

Inductors

Two parallel inductor layers with inductance, resistance and frequency-response readouts

Shape windings, connect layers and route around obstacles.
Winding guide →

Transformers

Ferrite transformer copper, winding connections and core cross-section

Build ferrite stacks, compare candidates and verify operating limits.
Transformer guide →

PCB motors

Twelve-coil rotary stator with phase phasors and motor estimates

Explore rotary, stepper, linear, dual-rotor and planar machines.
See all five motor families →

Filters

Hairpin filter geometry with calculated transmission and reflection

Turn LC and microstrip networks into copper and response plots.
Filter models →

Antennas

Patch array with element dimensions and ideal array-factor plot

Design patches, arrays, directional radiators and NFC loops.
Explore antenna layouts →

Design tools

Calculated magnetic-field map in the Design tools workspace

Inspect fields, optimize geometry and compare measurements.
Design tools guide →

Open the full 15-image gallery → — obstacle routing, transformer search, motor families, antenna variants and both interface themes.

Save editable designs, compare calculated responses, and export KiCad boards or footprints, SVG, DXF, JSON and specification sheets. The Design tools panel adds constrained searches, measurement overlays, tolerance studies and board checks; see the tools guide.

Install

The 1.6.0 development release supports KiCad 9.0.1 or newer on Windows, macOS and Linux. Release notes.

  1. Download planar-studio-1.6.0.zip and leave it zipped.
  2. In KiCad's main Project Manager, open Plugin and Content Manager.
  3. Choose Install from File, select the ZIP and apply pending changes.
  4. Restart KiCad, open the PCB Editor, and launch Planar Studio after its Python environment finishes setting up.
Upgrading or getting a metadata error?

To upgrade, close Planar Studio and the PCB Editor. In Plugin and Content Manager → Installed, uninstall the old version and apply pending changes before installing the new ZIP. Saved designs are stored separately; preserve the settings folder.

Use the installer linked above. GitHub's Code → Download ZIP and Source code archives contain the repository, not a PCM installer.

5 W planar flyback example

A10 retains the winding-short repair, increases measured turn gaps to about 0.289 mm, enlarges T1 annular rings and removes tangent secondary-via contacts. Independent geometry, connection-width and full copper/mask Gerber checks protect these changes. Use the A10 package and the common PCB issues reference when reviewing or editing the design.

KiCad render of the assembled planar flyback converter

An 18–36 V DC to isolated 5 V / 1 A converter with an LT8302 controller and transformer windings built into a six-layer PCB. The example includes a KiCad 10 project, schematic, BOM, calculations and single-board manufacturing files for JLCPCB-managed panelization.

Unbuilt engineering prototype. Factory acceptance and electrical, thermal and magnetic qualification remain open.

Explore the board and schematic · Review package · Validation record

60 W GaN planar LLC example

KiCad render of PS-GAN-60W with planar magnetics, removable screw-terminal ports and M3 mounting holes

A 48 V nominal to isolated 12 V / 5 A target using an integrated GaN half bridge, silicon synchronous rectifiers and an eight-layer PCB transformer. The 64 × 56 mm chamfered board has all electronics on top, removable screw-terminal ports, and the flyback example's exposed-substrate M3 hole geometry on a 55 × 47 mm pattern. The A10 schematic uses visible local wiring and has no four-way connections. The accompanying MIT PER and video studies explain the layout decisions. An 82-reference ratings audit records the corrected parts and outstanding electrical limits.

Unbuilt engineering prototype. ERC, DRC, connectivity, assembly-file agreement and a portable rebuild pass. Factory DFM, ferrite installation and electrical, magnetic and thermal qualification remain open. 60 W is not a measured result.

Manufacturing audit: do not order the current revision. The five-board review found overlapping same-net component lands, incomplete courtyards, GaN stencil/mask and placement-origin issues, and a factory stack mismatch. The audit and cost breakdown record required corrections and unconfirmed turnkey operations.

Explore the native KiCad example · KiCad package · Layout resource review · PER design study · Validation record

CoilTile USB inductive sensing example

CoilTile assembled PCB layout

A 2 × 2 near-field metal-sensing array using four printed coils generated by Planar Studio, an LDC1614 converter and an MCP2221A USB bridge. The A3 schematic shows one continuous USB → I²C → sensor → LC-tank signal path. The 72 × 90 mm four-layer PCB reuses the flyback/GaN examples' exposed-substrate M3 edge holes.

Includes editable KiCad 9 files, a Python heatmap and CSV logger, an exact-code JLCPCB BOM/CPL, Gerbers, and bring-up instructions. No firmware flashing is needed. Unbuilt prototype: native ERC/DRC and connectivity checks pass; physical sensing range, crosstalk and supplier assembly acceptance remain unverified.

Explore CoilTile · Schematic PDF · A3 review · Assembly handoff

Guides

Calculated performance depends on the selected model. Review its assumptions and validate the resulting hardware with appropriate simulation, KiCad DRC and measurements. Transformer loss or thermal results that cannot be calculated are reported as unknown.

Built on planar-coil-studio. Released under the MIT license.

Parts

89
QtyValueFootprintReferences
622uFPS:C_1210_3225MetricC13, C14, C15, C16, C21, C22
410kRPS:R_0603_1608MetricR15, R23, R24, R28
410nFPS:C_0603_1608MetricC17, C18, C27, C29
41kRPS:R_0603_1608MetricR5, R7, R21, R26
4M3 / NPTH 3.2mmPS:MountingHole_3.2mm_M3_ExposedSubstrate_EdgeH1, H2, H3, H4
3100nFPS:C_0603_1608MetricC4, C6, C9
3100nFPS:C_1206_3216MetricC3, C7, C8
31uFPS:C_0603_1608MetricC5, C12, C25
32.21kRPS:R_0603_1608MetricR4, R6, R9
32.2uFPS:C_1210_3225MetricC1, C2, C19
3Fiducial_1mm_Mask3mmPS:Fiducial_1mm_Mask3mmFID1, FID2, FID3
20RPS:R_0603_1608MetricR12, R13
21.5kRPS:R_0603_1608MetricR20, R25
22.2RPS:R_0603_1608MetricR10, R11
22.2uFPS:C_0805_2012MetricC11, C26
2453kRPS:R_0603_1608MetricR17, R19
2CSD18543Q3APS:VSONP-8_L3.1-W3.1-P0.65-LS3.5-BLQ1, Q2
2EL357NPS:OPTO-SMD-4_L4.4-W4.1-P2.54-LS7.0-BLU6, U8
2TL431APS:SOT-23-3_L2.9-W1.6-P1.90-LS2.8-BRU7, U9
11.69kRPS:R_0603_1608MetricR2
1100kRPS:R_0603_1608MetricR16
112 V / 5 APS:CONN-TH_2P-P5.08_WJ2EDGRC-5.08-2PJ2
11nFPS:C_0603_1608MetricC28
11uFPS:C_0805_2012MetricC10
12.2nFPS:C_0603_1608MetricC20
124.9kRPS:R_0603_1608MetricR8
1249kRPS:R_0603_1608MetricR14
13.3kRPS:R_0603_1608MetricR1
13.3nFPS:C_0603_1608MetricC23
13.3uHPS:L_Bourns_SRP5030TL1
138.3kRPS:R_0603_1608MetricR22
13A / 65VPS:F1206F1
14 : 2 : 2 / ELP22PS:Planar_ELP22_4_2_2T1
143.2kRPS:R_0603_1608MetricR27
148 V INPUTPS:CONN-TH_2P-P5.08_WJ2EDGRC-5.08-2PJ1
149.9kRPS:R_0603_1608MetricR18
156pFPS:C_0603_1608MetricC24
168uHPS:L_Bourns_SRP7050TAL2
1750RPS:R_0603_1608MetricR3
1AGNDPS:Probe_ENIG_1.2mmTP6
1BAT54SPS:SOT-23_L2.9-W1.3-P1.90-LS2.4-BRD2
1LM5164PS:SO-8_L4.9-W3.9-P1.27-LS6.0-BL-EPU4
1LMG2100R044PS:QFN-17_L5.5-W4.5-P0.50-TL_LMG2100R044U1
1PGNDPS:Probe_ENIG_1.2mmTP2
1SGNDPS:Probe_ENIG_1.2mmTP4
1SMAJ54APS:SMA_L4.4-W2.6-LS5.0-RDD1
1TPS7A2450PS:SOT-23-5_L2.9-W1.6-P0.95-LS2.8-BRU5
1UCC24624PS:SOIC-8_L4.9-W3.9-P1.27-LS6.0-BLU3
1UCC25600PS:SOIC-8_L4.9-W3.9-P1.27-LS6.0-BLU2
1V5PS:Probe_ENIG_1.2mmTP5
1VINPS:Probe_ENIG_1.2mmTP1
1VOUTPS:Probe_ENIG_1.2mmTP3

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Questions

How big is the PS GAN-60W PCB?

It measures 64 × 56 mm and has 8 copper layers, 1.66 mm thick.

What parts does the PS GAN-60W use?

89 parts, built around the LM5164DDAR, LMG2100R044RARR, UCC24624D and UCC25600D. The full list of its parts is on this page, with links to each part's symbol and footprint where PCBKit's library has them.

Where can I download the PS GAN-60W KiCad files?

From the jonahsaunders/planar-studio repository on GitHub, at the commit this page was made from: the board is examples/planar-gan-60w/kicad/PS-GAN-60W.kicad_pcb and its schematic examples/coil-tile/kicad/CoilTile.kicad_sch. PCBKit opens the board in the browser, with nothing to install.

Can I use the PS GAN-60W design in my own project?

Its repository publishes it under the MIT licence: you may reuse it on that licence's terms (keep the author's notice, and for a copyleft licence share your changes alike).