Deni90/singleDigitNixieClock5A small project that combines ESP32 with a vintage Soviet Nixie tube from the 70’ to create an artistic clock. Originally developed on ESP8266/Arduino, now evolved to ESP32 with ESP-IDF for greater performance and stability.
ControlBoard is an open-source printed circuit board by Deni90, from the Deni90/singleDigitNixieClock repository on GitHub, published under the MIT licence. It is a 2-layer board of 55 × 55 mm with 39 parts on 58 nets, routed with 290 tracks and 75 vias.
It is built around the ESP32-WROOM-32D, CH340G and DS3231MZ+, with the LM1117DT-3.3 and BC847 among its other parts. Its parts include 11 capacitors, 11 resistors, 4 ICs, 2 diodes and 2 connectors. It belongs with the lEDs and displays and retro computing and games boards and the ESP32 boards of this library.
A small project combining ESP32 with a vintage Soviet Nixie tube from the 70’ to create an artistic clock. Originally developed on ESP8266/Arduino, now evolved to ESP32 with ESP-IDF for greater performance and stability.
Huge thank you to PCBWay for sponsoring this project!
For more details follow project logs on: my personal blog or hackaday.io
Some of the key features:
Operating modes:
NixieClock. Its main purpose is to use it for first time setup to update wifi configuration. In addition, this mode will be activated when the clock is not able to connect to a configured network. Clock hosts a captive portal. A configuration page will be opened automatically upon connecting to NixieClock network.In both modes, the configuration page is easily reachable on the following URL: <HOSTNAME>.local. There is no need to keep track of the IP address, the clock is hosting Multicast DNS (mDNS) server. mDNS is supported by Chrome and Safari browsers out of the box.
By default, the HOSTNAME is set to mynixieclock.
This project started on ESP8266 with the Arduino framework, which was great for fast prototyping. However, the reliance on third-party libraries often led to instability and crashes.
To ensure long-term support and stability, the project was migrated from the now-obsolete ESP8266 to the ESP32, using ESP-IDF in C++.
This move provides:
| End point | Method | Body (JSON) | Description |
|---|---|---|---|
| /api/v1/led/led_info | GET | { “R”: <0-255>, “G”: <0-255>, “B”: <0-255>, “state”: <0-2> } | Get color and state of the backlight (RGB LED). |
| /api/v1/led/led_info | POST | { “R”: <0-255>, “G”: <0-255>, “B”: <0-255>, “state”: <0-2> } | Set color and state of the backlight (RGB LED). |
| /api/v1/clock/sleep_info | GET | { “sleep_before”: <value>, “sleep_after”: <value> } | Get sleep mode configuration. The time before and after (in minutes) the backlight will be turned off. |
| /api/v1/clock/sleep_info | POST | { “sleep_before”: <value>, “sleep_after”: <value> } | Set sleep mode configuration. |
| /api/v1/clock/time_info | GET | { "tz_zone": "<Geographic zone>", “tz_offset”: “<Proleptic TZ>", "time_format": <"12h" | "24h"> } | Get time zone configuration |
| /api/v1/clock/time_info | POST | { "tz_zone": "<Geographic zone>", “tz_offset”: “<Proleptic TZ>", "time_format": <"12h" | "24h"> } | Set time zone configuration |
| /api/v1/wifi/wifi_info | GET | { "hostname": "<HOSTNAME>", “SSID”: “<Wifi SSID>”, "auth_type": <"open" | "wpa2" | "wpa3">, “password”: “<base64 encoded password>” } | Get wifi configuration. |
| /api/v1/wifi/wifi_info | POST | { "hostname": "<HOSTNAME>", “SSID”: “<Wifi SSID>”, "auth_type": <"open" | "wpa2" | "wpa3">, “password”: “<base64 encoded password>” } | Set wifi configuration. |
Initially, the front end was implemented with jQuery mobile. Reason for choosing this framework was in its simplicity. It provides a simple way to create and control user interface components. One thing that always annoyed me was its low response time. It took too much time to load jQuery, jQueryMobile and theme resources. On top of this, this slow response time caused WDT resets.
One more thing, I just realised that jQuery mobile project is deprecated since October 7, 2021. Huh, when it comes to web related technologies, it looks like I'm living under a rock...
To solve these issues, I opted to completely re implement the frontend using plain HTML, CSS and JavaScript. The end result looks almost the same as the previous design or even better. Responsiveness and stability increased significantly. The only drawback is now in maintenance and extension. It is required to implement everything manually.
Schematic and PCB are designed with KiCAD
Control board is basically a re-packaged generic ESP32 board design connected with DS3231 real time clock and NCH8200HV high voltage boost module board.
Display board uses a CD4028 BCD-to-decimal decoder. Its purpose is to reduce the number of required GPIO pins from 10 to just 4 for showing digits from 0 to 9. Compared to dedicated BCD to decimal decoder nixie drivers (like K511ID1), the CD4028 is a widely spread component and it is available in SMD package. Since CD4028 has a voltage range from 3.0V to 15V it is not compatible with nixie tube’s operating voltage of 170V out of the box. This problem is solved with MMBTA42, a high voltage transistor, rated to more than 200V.
The rest of the display board consists of a WS2812B RGB LED and a pin header used to connect with the control board.
A representative from PCBWay contacted me because he was deeply impressed by my project and offered to sponsor a batch of PCBs to test out their services.
Since I recently moved to KiCad, it was a perfect opportunity to try out the PCBWay Plug-in for KiCad. It provides a simple way to place an order in just a few clicks. There is no need to bother with exporting gerber files, everything is automated. You just need to update the PCB specification and fill in the shipping information on the webpage. That’s it.
The entire journey from placing the order to receiving the package took less than a week. Incredible! PCBWay did a superb job, PCBs are amazing. I am more than impressed.
3D model is made with Autodesk Fusion 360.
The end result is a simple box shaped design with holes for the nixie tube and USB connector.
This project includes firmware/flash_data/frontend/zones.json from https://github.com/nayarsystems/posix_tz_db, licensed under the MIT License.
| Qty | Value | Footprint | References |
|---|---|---|---|
| 4 | 100n | Capacitor_SMD:C_0603_1608Metric | C6, C7, C12, C13 |
| 4 | 10u | Capacitor_Tantalum_SMD:CP_EIA-3216-10_Kemet-I | C3, C4, C5, C11 |
| 4 | 12k | Resistor_SMD:R_0603_1608Metric | R12, R14, R15, R16 |
| 4 | MountingHole | MountingHole:MountingHole_3.2mm_M3 | H1, H2, H3, H4 |
| 3 | 4k7 | Resistor_SMD:R_0603_1608Metric | R9, R10, R13 |
| 2 | 22p | Capacitor_SMD:C_0603_1608Metric | C9, C10 |
| 2 | 470 | Resistor_SMD:R_0603_1608Metric | R6, R7 |
| 2 | 5k1 | Resistor_SMD:R_0603_1608Metric | R8, R11 |
| 2 | BC847 | Package_TO_SOT_SMD:SOT-23 | T1, T2 |
| 2 | ESD321 | Diode_SMD:D_SOD-523 | D1, D2 |
| 1 | 12MHz | cristal:405I35D25M00000 | Y2 |
| 1 | 1u | Capacitor_Tantalum_SMD:CP_EIA-3216-10_Kemet-I | C8 |
| 1 | Battery_Cell | Battery:BatteryHolder_MYOUNG_BS-07-A1BJ001_CR2032 | BT1 |
| 1 | CH340G | Package_SO:SOIC-16_3.9x9.9mm_P1.27mm | U3 |
| 1 | Conn_01x10_Pin | Connector_PinHeader_2.54mm:PinHeader_1x10_P2.54mm_Vertical | J1 |
| 1 | DS3231M | Package_SO:SOIC-16W_7.5x10.3mm_P1.27mm | U4 |
| 1 | ESP32-WROOM-32D | RF_Module:ESP32-WROOM-32D-no-keepout | U5 |
| 1 | LM1117DT-3.3 | Package_TO_SOT_SMD:TO-252-3_TabPin2 | U2 |
| 1 | NCH8200HV | controlBoard:NCH8200HV | UNK1 |
| 1 | USB_C_Receptacle_USB2.0_14P | Connector_USB:USB_C_Receptacle_GCT_USB4105-xx-A_16P_TopMnt_Horizontal | J2 |
It measures 55 × 55 mm and has 2 copper layers, 1.6 mm thick.
39 parts, built around the ESP32-WROOM-32D, CH340G, DS3231MZ+ and LM1117DT-3.3. The full list of its parts is on this page, with links to each part's symbol and footprint where PCBKit's library has them.
From the Deni90/singleDigitNixieClock repository on GitHub, at the commit this page was made from: the board is hardware/controlBoard/controlBoard.kicad_pcb and its schematic hardware/controlBoard/controlBoard.kicad_sch. PCBKit opens the board in the browser, with nothing to install.
Its repository publishes it under the MIT licence: you may reuse it on that licence's terms (keep the author's notice, and for a copyleft licence share your changes alike).
Deni90/singleDigitNixieClock
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