
2023-24 Power Supply 2
cdagher/BenderPower
Power Supply Hardware and Firmware for the Bender Autonomous Robotics Project

Power and signal conditioning board for the Betz Drive system
Blue interface board is an open-source printed circuit board by BetzDrive, from the BetzDrive/interface-board repository on GitHub. It is a 4-layer board of 70 × 70 mm with 130 parts on 123 nets, routed with 784 tracks and 138 vias.
It is built around the STM32L071KZT6, LMZ21700SILR and ADM2682EBRIZ, with the FAN3111ESX, FT232HL-REEL and LM46000PWP among its other parts. Its parts include 51 capacitors, 37 resistors, 11 ICs, 10 connectors and 7 diodes. It belongs with the interfaces and adapters boards and the STM32 boards of this library.
This board is intended to connect a chain of 48 VDC RS-485 motor controllers to the outside world.
USB - RS485 conversion. This is accomplished via the FT232H and ADM2682E IC's. The combination of these chips should provide full electrical isolation to the USB host and allow ~10 Mbps throughput to/from RS485.
Input power sanitizing. A LM5066 hotswap controller IC provides sane controlled voltage ramps when the device is hot-plugged, and cuts power to the system when it exceeds ~56 volts. An input TVS diode starts kicks in around 65 V.
Backdrive surge supressing. Sometimes when motors are aggressively backdriven by an external power source, significant voltages are generated "back" onto the motor bus. The board is equipped to detect this condition and dump power through a 10-ohm power resistor. Hysteresis and timing is provided by a STM32L071 microcontroller.
hardwarehardware/fab

| Qty | Value | Footprint | References |
|---|---|---|---|
| 19 | 100n | Capacitor_SMD:C_0603_1608Metric | C1, C4, C12, C13, C14, C16, C17, C18, C20, C22, C24, C33, C34, C35, C47, C48 +3 |
| 6 | 140k | Resistor_SMD:R_0603_1608Metric | R10, R12, R22, R26, R27, R31 |
| 4 | 10K | Resistor_SMD:R_0603_1608Metric | R1, R2, R4, R5 |
| 4 | 10n | Capacitor_SMD:C_0603_1608Metric | C5, C19, C23, C26 |
| 4 | 1u | Capacitor_SMD:C_0603_1608Metric | C29, C30, C37, C39 |
| 4 | 4.7u | Capacitor_SMD:C_0603_1608Metric | C2, C3, C11, C15 |
| 4 | 470R | Resistor_SMD:R_0603_1608Metric | R7, R8, R18, R34 |
| 4 | MountingHole | MountingHole:MountingHole_3.2mm_M3_DIN965_Pad | H1, H2, H3, H4 |
| 3 | 2.2k | Resistor_SMD:R_0603_1608Metric | R3, R32, R33 |
| 3 | 22u | Capacitor_SMD:C_1206_3216Metric | C42, C43, C49 |
| 3 | 600R | Resistor_SMD:R_0603_1608Metric | FB1, FB2, FB3 |
| 2 | 10u | Capacitor_SMD:C_0603_1608Metric | C21, C25 |
| 2 | 1k | Resistor_SMD:R_0603_1608Metric | R9, R35 |
| 2 | 27p | Capacitor_SMD:C_0603_1608Metric | C9, C10 |
| 2 | 437k | Resistor_SMD:R_0603_1608Metric | R20, R30 |
| 2 | 47u | Capacitor_SMD:C_1206_3216Metric | C45, C51 |
| 2 | 4n7 | Capacitor_SMD:C_0603_1608Metric | C44, C50 |
| 2 | GREEN | LED_SMD:LED_0603_1608Metric | D1, D7 |
| 2 | LMZ21700SIL | BLDC:SIL0008E | U10, U11 |
| 2 | PSMN4R8-100BSEJ | Package_TO_SOT_SMD:TO-263-2 | Q2, Q5 |
| 2 | RED | LED_SMD:LED_0603_1608Metric | D2, D6 |
| 2 | TPD2E2U06DCK | Package_TO_SOT_SMD:SOT-323_SC-70 | U4, U5 |
| 1 | 100k | Resistor_SMD:R_0603_1608Metric | R37 |
| 1 | 100nF | Capacitor_SMD:C_1206_3216Metric | C28 |
| 1 | 100u | Inductor_SMD:L_7.3x7.3_H4.5 | L1 |
| 1 | 10R | Package_TO_SOT_THT:TO-247-2_Vertical | R21 |
| 1 | 10k | Resistor_SMD:R_0603_1608Metric | R36 |
| 1 | 120 | Resistor_SMD:R_0603_1608Metric | R23 |
| 1 | 12K | Resistor_SMD:R_0603_1608Metric | R6 |
| 1 | 12MHz | Crystal:Crystal_SMD_5032-2Pin_5.0x3.2mm | Y1 |
| 1 | 13.3k | Resistor_SMD:R_0603_1608Metric | R16 |
| 1 | 150nF | Capacitor_SMD:C_1206_3216Metric | C27 |
| 1 | 1M | Resistor_SMD:R_0603_1608Metric | R24 |
| 1 | 1N4148W-7-F | Diode_SMD:D_SOD-123 | D3 |
| 1 | 1n | Capacitor_SMD:C_0603_1608Metric | C36 |
| 1 | 240k | Resistor_SMD:R_0603_1608Metric | R15 |
| 1 | 25k5 | Resistor_SMD:R_0603_1608Metric | R13 |
| 1 | 2u2 | Capacitor_SMD:C_0603_1608Metric | C38 |
| 1 | 300k | Resistor_SMD:R_0603_1608Metric | R17 |
| 1 | 33 | Resistor_SMD:R_0603_1608Metric | R19 |
| 1 | 470n | Capacitor_SMD:C_0603_1608Metric | C41 |
| 1 | 470u | Capacitor_SMD:CP_Elec_18x17.5 | C32 |
| 1 | 47n | Capacitor_SMD:C_0603_1608Metric | C31 |
| 1 | 4m | Resistor_SMD:R_2512_6332Metric | R14 |
| 1 | 4u7 | Capacitor_SMD:C_1206_3216Metric | C40 |
| 1 | 5.0SMDJ60A | Diode_SMD:D_SMC | D4 |
| 1 | 6.34k | Resistor_SMD:R_0603_1608Metric | R28 |
| 1 | 6.65k | Resistor_SMD:R_0603_1608Metric | R25 |
| 1 | 6k49 | Resistor_SMD:R_0603_1608Metric | R11 |
| 1 | 82p | Capacitor_SMD:C_0603_1608Metric | C46 |
| 1 | 91k | Resistor_SMD:R_0603_1608Metric | R29 |
| 1 | 93LCxxB | Package_SO:SOIC-8_3.9x4.9mm_P1.27mm | U1 |
| 1 | ADM2682E | Package_SO:SOIC-16W_7.5x12.8mm_P1.27mm | U3 |
| 1 | B380-13-F | Diode_SMD:D_SMC | D5 |
| 1 | Conn_ARM_JTAG_SWD_10 | Connector_PinHeader_1.27mm:PinHeader_2x05_P1.27mm_Vertical | J5 |
| 1 | DEBUG | Connector_PinHeader_2.54mm:PinHeader_1x04_P2.54mm_Vertical | J9 |
| 1 | ESTOP | Connector_Molex:Molex_Nano-Fit_105313-xx02_1x02_P2.50mm_Horizontal | J3 |
| 1 | FAN | Connector_Molex:Molex_KK-254_AE-6410-03A_1x03_P2.54mm_Vertical | J7 |
| 1 | FAN3111E | Package_TO_SOT_SMD:SOT-23-5 | U9 |
| 1 | FT232H | Package_QFP:LQFP-48_7x7mm_P0.5mm | U2 |
| 1 | I2C | Connector_PinHeader_2.54mm:PinHeader_2x02_P2.54mm_Vertical | J10 |
| 1 | LM46000 | BLDC:PWP0016G | U8 |
| 1 | LM5066 | TI:Texas_PWP0028A | U6 |
| 1 | MMBT3904 | Package_TO_SOT_SMD:SOT-23 | Q3 |
| 1 | MMBT5401LT1G | Package_TO_SOT_SMD:SOT-23 | Q1 |
| 1 | NTS4001NT1G | Package_TO_SOT_SMD:SOT-323_SC-70 | Q7 |
| 1 | PWR | BLDC:molex-0436500213 | J4 |
| 1 | STM32L071KZT6 | Package_QFP:LQFP-32_7x7mm_P0.8mm | U7 |
| 1 | USB_B_Micro | Connector_USB:USB_Micro-B_Wuerth_629105150521_CircularHoles | J2 |
| 1 | arm connector | BLDC:molex-436500511 | J1 |
| 1 | logic-side RS485 debug/expansion | Connector_PinHeader_2.54mm:PinHeader_1x04_P2.54mm_Vertical | J6 |
| 1 | power-side RS485 debug/expansion | Connector_PinHeader_2.54mm:PinHeader_1x03_P2.54mm_Vertical | J8 |
It measures 70 × 70 mm and has 4 copper layers, 1.6 mm thick.
130 parts, built around the STM32L071KZT6, LMZ21700SILR, ADM2682EBRIZ and FAN3111ESX. The full list of its parts is on this page, with links to each part's symbol and footprint where PCBKit's library has them.
From the BetzDrive/interface-board repository on GitHub, at the commit this page was made from: the board is hardware/blue_interface_board.kicad_pcb and its schematic hardware/Comms.kicad_sch. PCBKit opens the board in the browser, with nothing to install.
Its repository states no licence, so its author keeps all rights: ask BetzDrive before reusing the design.

cdagher/BenderPower
Power Supply Hardware and Firmware for the Bender Autonomous Robotics Project


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