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2 layers75 × 93 mmHeadphone Amp 2, the printed circuit board in 3D

Basic opamp headphone amplifier

Size
75 × 93 mm
Copper layers
2
Thickness
1.6 mm
Parts
111
Nets
66
Pads
313
Tracks, vias
347, 167
Pours
29
Routed
Yes
KiCad
KiCad 9.0 (file 20241229)
Created
29 May 2025
Updated
29 May 2025

Overview

Headphone Amp 2 is an open-source printed circuit board by bengineer91, from the bengineer91/Headphone_Amp repository on GitHub. It is a 2-layer board of 75 × 93 mm with 111 parts on 66 nets, routed with 347 tracks and 167 vias.

It is built around the 74LVC1G17Z, PCN2-S5-D12-S and OPA1678ID, with the OPA1656ID, TVS2200DRV and IRF7324 among its other parts. Its parts include 36 resistors, 35 capacitors, 8 ICs, 8 connectors and 6 diodes. It belongs with the audio and music boards of this library.

Main components

10

README

README.md

Opamp based headphone amplifier.

Digital Side

Momentary push button feeds a schmitt trigger and D flip flop to turn the board on and off. A USB-C connector with 5.1k resistors on the CC pins sets it up for 5V 3A max - this is mainly because I couldn't find a sufficiently simple USB-C PD Sink IC that I liked. Even the simple ones seemed overly complex so my conclusion is I'm not the target audience of where the industry is headed.

Analog Side

Isolated DC/DC converter takes 5V in and spits out +/-12V. This then feeds through an LDO to regulate the split rails at roughly +/-10V. Audio path is a 10k potentiometer, OPA1656 provides high and low pass filtering along with gain, then parallel stages of OPA1678 provide the output stage.

Sound quality is excellent although I already have a list of issues and improvements for next time. [Fixed] indicates the files uploaded here have this incorporated. I don't have a scope to make any measurements - only thing I checked was voltage rails and DC offset with my multimeter.

  1. [Fixed] Connect LDO enable to VIN. (I had to make a daughterboard on the revision I built).
  2. Anti-pop circuit on output.
  3. [Fixed] Add cap (C35) so the on/off circuit defaults to off at power application.
  4. Add switchable dummy load for testing before connecting headphones.
  5. Trimpot for LED brightness.
  6. Adjustable gain

Parts

111
QtyValueFootprintReferences
1210k1_User_Library:R_0805_2012Metric_HandSolderR14, R15, R21, R22, R24, R25, R26, R27, R28, R29, R30, R31
1150201_User_Library:KEYSTONE_5020TP1, TP2, TP3, TP4, TP5, TP6, TP7, TP8, TP9, TP10, TP11
81u1_User_Library:C_0805_2012Metric_HandSolderC17, C19, C20, C22, C25, C30, C32, C33
6100n1_User_Library:C_0805_2012Metric_HandSolderC16, C18, C21, C23, C26, C28
501_User_Library:R_0805_2012Metric_HandSolderR6, R8, R9, R10, R11
51501_User_Library:R_0805_2012Metric_HandSolderR1, R32, R33, R35, R36
5LEDLED_SMD:LED_0805_2012Metric_Pad1.15x1.40mm_HandSolderD2, D3, D4, D5, D6
411_User_Library:R_0805_2012Metric_HandSolderR18, R19, R20, R23
410uCapacitor_SMD:C_1206_3216Metric_Pad1.33x1.80mm_HandSolderC5, C6, C13, C14
468p1_User_Library:C_0805_2012Metric_HandSolderC24, C27, C29, C31
4MountingHole1_User_Library:Keystone_M3_StandoffH1, H2, H3, H4
34.7uCapacitor_SMD:C_0805_2012Metric_Pad1.18x1.45mm_HandSolderC2, C7, C9
20.01uCapacitor_SMD:C_0805_2012Metric_Pad1.18x1.45mm_HandSolderC1, C8
20.1uCapacitor_SMD:C_0805_2012Metric_Pad1.18x1.45mm_HandSolderC3, C15
21000p1_User_Library:C_0805_2012Metric_HandSolderC4, C34
210K1_User_Library:R_0805_2012Metric_HandSolderR2, R17
210n1_User_Library:C_0805_2012Metric_HandSolderC11, C12
2471_User_Library:R_0805_2012Metric_HandSolderR3, R7
25.1K1_User_Library:R_0805_2012Metric_HandSolderR4, R5
2Conn_02x02_Odd_EvenConnector_PinHeader_1.27mm:PinHeader_2x02_P1.27mm_VerticalJ6, J7
2OPA1678Package_SO:SOIC-8_3.9x4.9mm_P1.27mmU5, U6
11n1_User_Library:C_0805_2012Metric_HandSolderC10
122p1_User_Library:C_0805_2012Metric_HandSolderC35
13301_User_Library:R_0805_2012Metric_HandSolderR12
16.8u1_User_Library:R_0805_2012Metric_HandSolderL1
174LVC1G17Package_TO_SOT_SMD:SOT-23-5U4
175k1_User_Library:R_0805_2012Metric_HandSolderR16
184.5k1_User_Library:R_0805_2012Metric_HandSolderR13
1BB15AH-FA1_User_Library:BB16AHSW1
1Conn_01x04Connector_PinHeader_1.27mm:PinHeader_1x04_P1.27mm_VerticalJ4
1Conn_02x01Connector_PinHeader_1.27mm:PinHeader_2x01_P1.27mm_VerticalJ5
1Conn_02x01Connector_PinHeader_1.27mm:PinHeader_1x02_P1.27mm_VerticalJ1
1IRF7324Package_SO:SOIC-8_3.9x4.9mm_P1.27mmQ1
1MMSZ5238BT1GDiode_SMD:D_SOD-123D1
1OPA1656IDPackage_SO:SOIC-8_3.9x4.9mm_P1.27mmU7
1PCN2-S5-D12-S1_User_Library:CONV_PCN2-S5-D12-SU2
1PJRAN2X1U01AUX1_User_Library:CONN6_984x394_SWC_BSJ3
1RK09L12B0A4S1_User_Library:RK09L12B0A4S_AALR34
1SJ-63063B1_User_Library:CUI_SJ-63063BJ8
1SN74LVC1G74DCTR1_User_Library:DCT0008A_LU1
1TPS7A39Package_SON:Texas_S-PVSON-N10U3
1TVS2200DRVPackage_SON:WSON-6-1EP_2x2mm_P0.65mm_EP1x1.6mmU8
1USB4125-GF-A-01901_User_Library:CONN6_125-GF-A-0190_GCTJ2

Questions

How big is the Headphone Amp 2 PCB?

It measures 75 × 93 mm and has 2 copper layers, 1.6 mm thick.

What parts does the Headphone Amp 2 use?

111 parts, built around the 74LVC1G17Z, PCN2-S5-D12-S, OPA1678ID and OPA1656ID. The full list of its parts is on this page, with links to each part's symbol and footprint where PCBKit's library has them.

Where can I download the Headphone Amp 2 KiCad files?

From the bengineer91/Headphone_Amp repository on GitHub, at the commit this page was made from: the board is Headphone_Amp_2.kicad_pcb and its schematic Headphone_Amp_2.kicad_sch. PCBKit opens the board in the browser, with nothing to install.

Can I use the Headphone Amp 2 design in my own project?

Its repository states no licence, so its author keeps all rights: ask bengineer91 before reusing the design.

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