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4 layers72.4 × 69.8 mmWedge, the printed circuit board in 3D

a v2 of aaravjhamb/openIEMA!! hijack sound like never before

Size
72.4 × 69.8 mm
Copper layers
4
Thickness
1.6 mm
Parts
117
Nets
70
Pads
352
Tracks, vias
625, 76
Pours
3
Routed
Yes
KiCad
KiCad 10.0 (file 20260206)
Created
25 Oct 2026
Updated
25 Oct 2026

Overview

Wedge is an open-source printed circuit board by aaravjhamb, from the aaravjhamb/wedge repository on GitHub. It is a 4-layer board of 72.4 × 69.8 mm with 117 parts on 70 nets, routed with 625 tracks and 76 vias.

It is built around the 74LVC1G17Z, INA163UA and OPA1678ID, with the TPA6132A2RTE, LM393 and TPS60403DBV among its other parts. Its parts include 38 capacitors, 33 resistors, 13 diodes, 8 ICs and 6 connectors.

Main components

8

README

README.md

OpenIEMA

OpenIEMA is an Open Source, In Ear Monitor Amplifier built as an alternative to the Behringer P2 with dual headphone outputs driven from a mono balanced XLR input, with onboard LiPo power and USB-C charging!!

KiCad Fusion 360 XLR [blocked] Blender JLCPCB

Hero Render

Key Features

True balanced inputNeutrik XLR into an OPA1678 differential line receiver which ensures any long cable runs from the mixer stay noise free
Dual 3.5mm outputssupports up to two IEM users off one beltpack, driven by a TI TPA6132A2 DirectPath amp!
Analog soft limiteranti parallel LEDs act as soft limiters that clamp excess noise before you hear it!
Fully portableUses a 1S LiPo with USB C charging (MCP73831, 500 mA) and a boost converter to a clean 5 V analog rail, charges while switched off
Zero firmware100% analog signal path built for simplicity
3D-printed enclosureIncludes a 3D printed enclosure with volume control all in a compact package!

PCB

40 × 70 mm, 2-layer, designed in KiCad 10.

Schematic:

Layout:

3D View:

Case

Designed in Fusion 360

Credits

This project uses:

  • KiCad 10 for schematic capture and layout
  • pcb2blender for the Blender renders
  • TI TPA6132A2 + OPA1678, Microchip MCP73831, TI TPS61023

License

MIT


aaravj.tech [blocked] · GitHub @aaravjhamb

Parts

117
QtyValueFootprintReferences
9TestPointTestPoint:TestPoint_Pad_D1.5mmTP1, TP2, TP3, TP4, TP5, TP6, TP7, TP8, TP9
6100nCapacitor_SMD:C_0603_1608MetricC10, C15, C16, C23, C35, C36
510kResistor_SMD:R_0603_1608MetricR7, R8, R12, R13, R26
51kResistor_SMD:R_0603_1608MetricR4, R15, R27, R28, R33
4100nFCapacitor_SMD:C_0603_1608MetricC24, C26, C32, C38
41uFCapacitor_SMD:C_0603_1608MetricC19, C20, C31, C37
447uCapacitor_SMD:CP_Elec_6.3x7.7C11, C12, C29, C30
4BAV99Package_TO_SOT_SMD:SOT-23D2, D3, D9, D10
4LEDLED_SMD:LED_0805_2012MetricD1, D4, D5, D6
3100kResistor_SMD:R_0603_1608MetricR6, R19, R29
310uFCapacitor_SMD:C_0805_2012MetricC22, C25, C27
31N4148WDiode_SMD:D_SOD-123D7, D8, D12
34.7uCapacitor_SMD:C_0603_1608MetricC1, C2, C34
21.5kResistor_SMD:R_0603_1608MetricR14, R17
2100ΩResistor_SMD:R_0603_1608MetricR18, R20
210uCapacitor_SMD:C_0805_2012MetricC6, C14
21uCapacitor_SMD:C_0603_1608MetricC17, C18
22.2MResistor_SMD:R_0603_1608MetricR30, R31
222uCapacitor_SMD:C_0805_2012MetricC4, C5
2470pFCapacitor_SMD:C_0603_1608MetricC7, C8
247ΩResistor_SMD:R_0603_1608MetricR9, R10
25.1kResistor_SMD:R_0603_1608MetricR1, R2
2AudioJack4Connector_Audio:Jack_3.5mm_PJ320D_HorizontalJ4, J5
2FerriteBeadResistor_SMD:R_0805_2012MetricFB1, FB2
1100 ΩResistor_SMD:R_0603_1608MetricR22
1100nfCapacitor_SMD:C_0603_1608MetricC13
110k potPotentiometer_THT:Potentiometer_Bourns_PTV09A-1_Single_VerticalRV1
110kA potPotentiometer_THT:Potentiometer_Bourns_PTV09A-1_Single_VerticalRV2
110nFCapacitor_SMD:C_0603_1608MetricC33
110u, ceramicCapacitor_SMD:C_0805_2012MetricC3
115kResistor_SMD:R_0603_1608MetricR25
118ΩResistor_SMD:R_0603_1608MetricR24
11MResistor_SMD:R_0603_1608MetricR21
11nFCapacitor_SMD:C_0603_1608MetricC9
11uHInductor_SMD:L_Taiyo-Yuden_NR-40xxL1
12.2uFCapacitor_SMD:C_0603_1608MetricC21
1200ΩResistor_SMD:R_0603_1608MetricR23
12N7002Package_TO_SOT_SMD:SOT-23Q1
12kResistor_SMD:R_0603_1608MetricR3
14.7kResistor_SMD:R_0603_1608MetricR16
1470µFCapacitor_SMD:CP_Elec_6.3x5.4C28
162ΩResistor_SMD:R_0603_1608MetricR11
168kResistor_SMD:R_0603_1608MetricR32
1732kResistor_SMD:R_0603_1608MetricR5
174LVC1G17Package_TO_SOT_SMD:SOT-23-5U7
1AMBERLEDLED_SMD:LED_0805_2012MetricD13
1BatteryConnector_JST:JST_PH_B2B-PH-K_1x02_P2.00mm_VerticalJ1
1G6K-2Relay_SMD:Relay_DPDT_Omron_G6K-2F-YK1
1INA163UAeasyeda2kicad:SOIC-14_L8.7-W3.9-P1.27-LS6.0-BLU6
1LM393Package_SO:SOIC-8_3.9x4.9mm_P1.27mmU8
1MCP73831-2-MCPackage_DFN_QFN:DFN-8-1EP_3x2mm_P0.5mm_EP1.7x1.4mmU1
1Neutrik NC3MD-HConnector_Audio:Jack_XLR_Neutrik_NC3MAAH_HorizontalJ6
1OPA1678Package_SO:SOIC-8_3.9x4.9mm_P1.27mmU3
1REDLEDLED_SMD:LED_0805_2012MetricD11
1SW_SP3TWedge:SW_SP3T_G-Switch_SK-13D01-G030SW3
1SW_SPDTButton_Switch_SMD:SW_SPDT_PCM12SW2
1SW_SPSTButton_Switch_SMD:SW_SPDT_PCM12SW1
1TPA6132A2RTEPackage_DFN_QFN:WQFN-16-1EP_3x3mm_P0.5mm_EP1.6x1.6mm_ThermalViasU4
1TPS60403DBVPackage_TO_SOT_SMD:SOT-23-5U5
1TPS61023DRLRPackage_TO_SOT_SMD:SOT-563U2
1USB_C_Receptacle_PowerOnly_6PConnector_USB:USB_C_Receptacle_HRO_TYPE-C-31-M-17J3
1XLR3Connector_Audio:Jack_XLR_Neutrik_NC3FAAH_HorizontalJ2

Questions

How big is the Wedge PCB?

It measures 72.4 × 69.8 mm and has 4 copper layers, 1.6 mm thick.

What parts does the Wedge use?

117 parts, built around the 74LVC1G17Z, INA163UA, OPA1678ID and TPA6132A2RTE. The full list of its parts is on this page, with links to each part's symbol and footprint where PCBKit's library has them.

Where can I download the Wedge KiCad files?

From the aaravjhamb/wedge repository on GitHub, at the commit this page was made from: the board is PCB/Wedge.kicad_pcb and its schematic PCB/Wedge.kicad_sch. PCBKit opens the board in the browser, with nothing to install.

Can I use the Wedge design in my own project?

Its repository states no licence, so its author keeps all rights: ask aaravjhamb before reusing the design.

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