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4 layers60 × 46 mmAFE v1, the printed circuit board in 3D

The first acoustic emission (AE) front-end board of Auselia. It turns the charge of a piezoelectric sensor into 14-bit samples and a wake-up signal.

Size
60 × 46 mm
Copper layers
4
Thickness
1.6 mm
Parts
167
Nets
74
Pads
404
Tracks, vias
1,023, 95
Pours
1
Routed
Yes
KiCad
KiCad 10.0 (file 20260206)
Created
12 Oct 2026
Updated
12 Oct 2026

Overview

AFE v1 is an open-source printed circuit board by auselia, from the auselia/afe_pcb repository on GitHub. It is a 4-layer board of 60 × 46 mm with 167 parts on 74 nets, routed with 1,023 tracks and 95 vias.

It is built around the OPA2365AID, OPA1642AID and TPS7A4901DGN, with the BAT54C among its other parts. Its parts include 50 capacitors, 40 resistors, 6 ICs, 4 connectors and 1 diode.

Main components

4

README

README.md

AFE PCB

The first acoustic emission (AE) front-end board of Auselia. It turns the charge of a piezoelectric sensor into 14-bit samples and a wake-up signal.

The signal goes through a charge amplifier, a high-pass filter, a gain stage, a low-pass filter, a differential driver (THS4531) and an ADC (ADS7057). A window comparator (TLV3202) gives the wake-up signal. The board runs from 9 V, measures 60.1 mm by 46.1 mm and has 4 layers.

The board is not built or measured yet.

Contents

  • hw/: the KiCad 10 project, the fabrication files (Gerber, drill, BOM, pick and place), the DRC and ERC reports, and the scripts that built and routed the board.
  • doc/: the design description as a PDF, with its LaTeX source and the checked part list.
  • sim/: the ngspice simulations, and in sim/data/ the seven recorded AE events that the design starts from.

Use

  • Open hw/AFE_v1.kicad_pro in KiCad 10.
  • To rebuild the PDF, run tectonic main.tex in doc/. The fonts are in doc/fonts/.
  • The simulations need the TI vendor models. sim/models/SOURCES.md tells where to get them.

Parts

167
QtyValueFootprintReferences
18100nFCapacitor_SMD:C_0603_1608MetricC3, C12, C20, C23, C27, C31, C33, C38, C40, C41, C42, C43, C44, C45, C46, C47 +2
810uFCapacitor_SMD:C_0805_2012MetricC1, C2, C4, C7, C9, C13, C19, C30
71.00kResistor_SMD:R_0603_1608MetricR15, R16, R20, R21, R26, R27, R38
71uFCapacitor_SMD:C_0805_2012MetricC24, C28, C32, C34, C35, C39, C48
6100kResistor_SMD:R_0603_1608MetricR2, R4, R7, R11, R12, R40
410kResistor_SMD:R_0603_1608MetricR22, R23, R30, R31
410nF C0GCapacitor_SMD:C_0603_1608MetricC5, C6, C8, C10
4M3MountingHole:MountingHole_3.2mm_M3H1, H2, H3, H4
310RResistor_SMD:R_0603_1608MetricR24, R32, R33
322RResistor_SMD:R_0603_1608MetricR34, R35, R36
3470pF C0GCapacitor_SMD:C_0603_1608MetricC21, C22, C25
3BLM21 600R@100MInductor_SMD:L_0805_2012MetricFB1, FB2, FB3
21.10kResistor_SMD:R_0603_1608MetricR28, R29
2220pF C0GCapacitor_SMD:C_0603_1608MetricC17, C26
233kResistor_SMD:R_0603_1608MetricR37, R39
24.02kResistor_SMD:R_0603_1608MetricR14, R17
250RResistor_SMD:R_0603_1608MetricR6, R10
2OPA2365Package_SO:SOIC-8_3.9x4.9mm_P1.27mmU4, U5
2TPS7A4901Package_SO:HVSSOP-8-1EP_3x3mm_P0.65mm_EP1.57x1.89mmU1, U2
2TP_GNDTestPoint:TestPoint_Pad_D1.0mmTP6, TP7
1100RResistor_SMD:R_0603_1608MetricR5
1100pF C0GCapacitor_SMD:C_0603_1608MetricC15
110MResistor_SMD:R_0603_1608MetricR9
110k trimPotentiometer_THT:Potentiometer_Bourns_3296W_VerticalRV1
110pF C0GCapacitor_SMD:C_0603_1608MetricC11
1150pF C0GCapacitor_SMD:C_0603_1608MetricC16
1178kResistor_SMD:R_0603_1608MetricR3
119.1kResistor_SMD:R_0603_1608MetricR19
11MResistor_SMD:R_0603_1608MetricR8
11uFCapacitor_SMD:C_0603_1608MetricC29
12.00kResistor_SMD:R_0603_1608MetricR13
13.3uFCapacitor_SMD:C_0805_2012MetricC37
1324kResistor_SMD:R_0603_1608MetricR1
147pF C0GCapacitor_SMD:C_0603_1608MetricC14
149.9RResistor_SMD:R_0603_1608MetricR25
15V_EXT -> +5V (open)Jumper:SolderJumper-2_P1.3mm_Open_RoundedPad1.0x1.5mmSJ21
1680pF C0GCapacitor_SMD:C_0603_1608MetricC36
19.09kResistor_SMD:R_0603_1608MetricR18
19V INConnector_PinHeader_2.54mm:PinHeader_1x02_P2.54mm_VerticalJ1
1ADS7057Auselia:ADS7057_X2QFN-8_1.5x1.5mmU7
1BAT54CPackage_TO_SOT_SMD:SOT-23D2
1CAL SMAConnector_Coaxial:SMA_Amphenol_132134_VerticalJ4
1CA_OUTTestPoint:TestPoint_Pad_D1.0mmTP10
1CA_SUMTestPoint:TestPoint_Pad_D1.0mmTP9
1CA_TAPTestPoint:TestPoint_Pad_D1.0mmTP11
1CMP tap: 1-2=LP_OUT, 2-3=GAIN_OUTJumper:SolderJumper-3_P1.3mm_Bridged12_RoundedPad1.0x1.5mmSJ20
1CMP_NTestPoint:TestPoint_Pad_D1.0mmTP28
1CMP_PTestPoint:TestPoint_Pad_D1.0mmTP27
1Cal enable (open)Jumper:SolderJumper-2_P1.3mm_Open_RoundedPad1.0x1.5mmSJ2
1Cf100pFJumper:SolderJumper-2_P1.3mm_Bridged_RoundedPad1.0x1.5mmSJ4
1Cf150pFJumper:SolderJumper-2_P1.3mm_Open_RoundedPad1.0x1.5mmSJ5
1Cf220pFJumper:SolderJumper-2_P1.3mm_Open_RoundedPad1.0x1.5mmSJ6
1Cf47pFJumper:SolderJumper-2_P1.3mm_Open_RoundedPad1.0x1.5mmSJ3
1CfDNP/userJumper:SolderJumper-2_P1.3mm_Open_RoundedPad1.0x1.5mmSJ7
1DNP/user C0GCapacitor_SMD:C_0603_1608MetricC18
1FDA_INTestPoint:TestPoint_Pad_D1.0mmTP19
1FOMTestPoint:TestPoint_Pad_D1.0mmTP22
1FOPTestPoint:TestPoint_Pad_D1.0mmTP21
1GAIN_OUTTestPoint:TestPoint_Pad_D1.0mmTP16
1G_INTestPoint:TestPoint_Pad_D1.0mmTP15
1Gain x1 (open)Jumper:SolderJumper-2_P1.3mm_Open_RoundedPad1.0x1.5mmSJ17
1Gain x10Jumper:SolderJumper-2_P1.3mm_Bridged_RoundedPad1.0x1.5mmSJ15
1Gain x2Jumper:SolderJumper-2_P1.3mm_Open_RoundedPad1.0x1.5mmSJ13
1Gain x20Jumper:SolderJumper-2_P1.3mm_Open_RoundedPad1.0x1.5mmSJ16
1Gain x5Jumper:SolderJumper-2_P1.3mm_Open_RoundedPad1.0x1.5mmSJ14
1HOST: GND CS SCLK SDO GND WAKE CMP_P CMP_N 5V_EXT GNDConnector_PinHeader_2.54mm:PinHeader_1x10_P2.54mm_VerticalJ7
1HP_INTestPoint:TestPoint_Pad_D1.0mmTP13
1HP_OUTTestPoint:TestPoint_Pad_D1.0mmTP14
1LP_INTestPoint:TestPoint_Pad_D1.0mmTP17
1LP_OUTTestPoint:TestPoint_Pad_D1.0mmTP18
1Link1 cut hereJumper:SolderJumper-2_P1.3mm_Bridged_RoundedPad1.0x1.5mmSJ11
1Link2 cut hereJumper:SolderJumper-2_P1.3mm_Bridged_RoundedPad1.0x1.5mmSJ12
1Link3 cut hereJumper:SolderJumper-2_P1.3mm_Bridged_RoundedPad1.0x1.5mmSJ18
1Link4 cut hereJumper:SolderJumper-2_P1.3mm_Bridged_RoundedPad1.0x1.5mmSJ19
1OPA1642Package_SO:SOIC-8_3.9x4.9mm_P1.27mmU3
1Rf100kJumper:SolderJumper-2_P1.3mm_Open_RoundedPad1.0x1.5mmSJ8
1Rf10MJumper:SolderJumper-2_P1.3mm_Open_RoundedPad1.0x1.5mmSJ10
1Rf1MJumper:SolderJumper-2_P1.3mm_Bridged_RoundedPad1.0x1.5mmSJ9
1Rs bypass (open)Jumper:SolderJumper-2_P1.3mm_Open_RoundedPad1.0x1.5mmSJ1
1SCOPE OUT SMAConnector_Coaxial:SMA_Amphenol_132134_VerticalJ6

The 146 most common of 167 parts.

Questions

How big is the AFE v1 PCB?

It measures 60 × 46 mm and has 4 copper layers, 1.6 mm thick.

What parts does the AFE v1 use?

167 parts, built around the OPA2365AID, OPA1642AID, TPS7A4901DGN and BAT54C. The full list of its parts is on this page, with links to each part's symbol and footprint where PCBKit's library has them.

Where can I download the AFE v1 KiCad files?

From the auselia/afe_pcb repository on GitHub, at the commit this page was made from: the board is hw/AFE_v1.kicad_pcb and its schematic hw/AFE_v1.kicad_sch. PCBKit opens the board in the browser, with nothing to install.

Can I use the AFE v1 design in my own project?

Its repository states no licence, so its author keeps all rights: ask auselia before reusing the design.

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