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2 layers37.7 × 36.4 mmSolarPanel, the printed circuit board in 3D

Created a Printed Circuit Board (PCB) that harvests energy from a PV, with the main component being a bq25504 microcontroller that controls the overvoltage and undervoltage for effective charge storage in a 1F supercapacitor.

Size
37.7 × 36.4 mm
Copper layers
2
Thickness
1.6 mm
Parts
28
Nets
20
Pads
75
Tracks, vias
99, 4
Pours
1
Routed
Yes
KiCad
KiCad 5 (file 20210824)
Created
7 Dec 2021
Updated
7 Dec 2021

Overview

SolarPanel is an open-source printed circuit board by ashwing123, from the ashwing123/SolarPCB repository on GitHub. It is a 2-layer board of 37.7 × 36.4 mm with 28 parts on 20 nets, routed with 99 tracks and 4 vias.

It is built around the BQ25504RGT. Its parts include 7 resistors, 4 diodes, 3 capacitors, 3 switches and 2 connectors.

Main components

1

README

README.md

SolarPCB

Created a Printed Circuit Board (PCB) that harvests energy from a solar cell, with the main component being a bq25504 microcontroller that controls the overvoltage and undervoltage for effective charge storage in a 1F supercapacitor. Designed the schematic, layout, and created custom footprints for supercapacitor, switches, and other components.

Schematic:

Screen Shot 2021-12-07 at 11 54 18 AM

Layout:

Screen Shot 2021-12-07 at 11 54 34 AM

Working PCB:

image of PCB connected and soldered image of PCB working with lights on

Parts

28
QtyValueFootprintReferences
3271Resistor_SMD:R_0402_1005MetricR3, R4, R5
34.42MResistor_SMD:R_1206_3216MetricR1, ROK1, RUV2
3LEDLED_THT:LED_D5.0mm_ClearD2, D3, D4
3SW_DIP_x01SolarCell:Switch1SW1, SW2, SW3
20.01uFCapacitor_SMD:C_0805_2012MetricCBYP1, CREF1
24.7uFCapacitor_SMD:C_0402_1005MetricC1, CST1
2Conn_01x02Connector_PinHeader_2.54mm:PinHeader_1x02_P2.54mm_VerticalJ1, J2
11.0FSolarCell:SCAPC2
11.43MResistor_SMD:R_0603_1608MetricROK3
115MResistor_SMD:R_1206_3216MetricR2
122uHInductor_SMD:L_1812_4532MetricL1
13.57MResistor_SMD:R_0805_2012MetricROV1
14.22MResistor_SMD:R_0805_2012MetricROK2
15.6MResistor_SMD:R_0603_1608MetricRUV1
16.2MResistor_SMD:R_0603_1608MetricROV2
1BQ25504Package_DFN_QFN:QFN-16-1EP_3x3mm_P0.5mm_EP1.9x1.9mmU1
1D_SchottkyDiode_SMD:D_SOD-123D1

Questions

How big is the SolarPanel PCB?

It measures 37.7 × 36.4 mm and has 2 copper layers, 1.6 mm thick.

What parts does the SolarPanel use?

28 parts, built around the BQ25504RGT. The full list of its parts is on this page, with links to each part's symbol and footprint where PCBKit's library has them.

Where can I download the SolarPanel KiCad files?

From the ashwing123/SolarPCB repository on GitHub, at the commit this page was made from: the board is SolarPanel.kicad_pcb and its schematic SolarPanel.kicad_sch. PCBKit opens the board in the browser, with nothing to install.

Can I use the SolarPanel design in my own project?

Its repository states no licence, so its author keeps all rights: ask ashwing123 before reusing the design.

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