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4 layers72.7 × 100 mmIlluminator, the printed circuit board in 3D

15W USB PD powered microscope illuminator with electrically controlled liquid crystal polarizer for removing specular reflections.

Size
72.7 × 100 mm
Copper layers
4
Thickness
1.61 mm
Parts
66
Nets
73
Pads
258
Tracks, vias
384, 81
Pours
1
Routed
Yes
KiCad
KiCad 8.0 (file 20240108)
Created
20 Mar 2024
Updated
28 Apr 2024

Overview

Illuminator is an open-source printed circuit board by VIPQualityPost, from the VIPQualityPost/polarizer-illuminator repository on GitHub. It is a 4-layer board of 72.7 × 100 mm with 66 parts on 73 nets, routed with 384 tracks and 81 vias.

It is built around the TL072, 78L05G-AB3-R and SRV05-4, with the WAS3157B-6/TR, DMP3028LK3 and MMBT3904 among its other parts. Its parts include 18 diodes, 17 capacitors, 14 resistors, 6 ICs and 3 connectors. It belongs with the power boards and the STM32 boards of this library.

Main components

6

README

README.md

Hardware Design Assembly Documentation

Polarizer-Illuminator

A microscope illuminator that includes a liquid crystal display as a tunable polarizer. By polarizing the illuminator light, the reflected light can be filtered through a second polarizer (in this case the LCD) with specular reflections and glare removed, depending on the amount of polarization applied (based on bias across LCD). The illuminator is powered over USB PD and can be controlled via a PC for automated control in conjunctions with motorized XY stages and microscope camera. Firmware can be updated over same cable providing power thanks to DFU bootloader, just hold the button on the back and plug into a PC.

Illuminator inspecting it's own board

Non-polarized imagePolarized image
Image without polarization appliedImage with polarization applied

Parts

66
QtyValueFootprintReferences
18LEDLED_SMD:LED_PLCC_2835D201, D202, D203, D204, D205, D206, D213, D214, D215, D216, D217, D218, D225, D226, D227, D228 +2
11100nCapacitor_SMD:C_0402_1005MetricC102, C103, C104, C105, C108, C110, C111, C112, C113, C116, C117
675RResistor_SMD:R_0805_2012MetricR203, R204, R205, R206, R207, R208
410kResistor_SMD:R_0402_1005MetricR101, R102, R106, R201
410uCapacitor_SMD:C_0805_2012MetricC101, C109, C114, C115
20RResistor_SMD:R_0402_1005MetricR104, R105
210keasyeda2kicad:RES-TH_RK09K1110A0JRV101, RV102
220pCapacitor_SMD:C_0402_1005MetricC106, C107
1100kResistor_SMD:R_0402_1005MetricR103
112MHzCrystal:Crystal_SMD_3225-4Pin_3.2x2.5mmY101
15k1Resistor_SMD:R_0402_1005MetricR202
178L05G-AB3-RPackage_TO_SOT_SMD:SOT-89-3U106
1DFUeasyeda2kicad:KEY-TH_SKHHLWA010SW102
1DMP3028matei:DMP3028-UDFN2020Q201
1HRO_TYPE_C_31_M_12Connector_USB:USB_C_Receptacle_HRO_TYPE-C-31-M-12J101
1HT7550-1_C16106Package_TO_SOT_SMD:SOT-89-3U105
1LCLVTestPoint:TestPoint_2Pads_Pitch5.08mm_Drill1.3mmJ103
1MMBT3904Package_TO_SOT_SMD:SOT-23Q202
1PCBmatei:illuminator-monobodyH101
1PROGConnector:Tag-Connect_TC2030-IDC-NL_2x03_P1.27mm_VerticalJ102
1RESETConnector_PinHeader_1.27mm:PinHeader_1x02_P1.27mm_VerticalSW101
1SRV05-4Package_TO_SOT_SMD:SOT-23-6U101
1STM32G431CBUxPackage_DFN_QFN:QFN-48-1EP_7x7mm_P0.5mm_EP5.6x5.6mmU102
1TL072Package_SO:SOIC-8_3.9x4.9mm_P1.27mmU104
1WAS3157B-6/TReasyeda2kicad:SOT-363_L2.0-W1.3-P0.65-LS2.1-BLU103

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Questions

How big is the Illuminator PCB?

It measures 72.7 × 100 mm and has 4 copper layers, 1.61 mm thick.

What parts does the Illuminator use?

66 parts, built around the TL072, 78L05G-AB3-R, SRV05-4 and WAS3157B-6/TR. The full list of its parts is on this page, with links to each part's symbol and footprint where PCBKit's library has them.

Where can I download the Illuminator KiCad files?

From the VIPQualityPost/polarizer-illuminator repository on GitHub, at the commit this page was made from: the board is hardware/illuminator.kicad_pcb and its schematic hardware/illuminator.kicad_sch. PCBKit opens the board in the browser, with nothing to install.

Can I use the Illuminator design in my own project?

Its repository states no licence, so its author keeps all rights: ask VIPQualityPost before reusing the design.