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2 layers97.8 × 58.3 mmControlexp, the printed circuit board in 3D

Float Repo for the 2026 Triton Float

Size
97.8 × 58.3 mm
Copper layers
2
Thickness
1.6 mm
Parts
37
Nets
51
Pads
188
Tracks, vias
362, 89
Pours
1
Routed
Yes
KiCad
KiCad 10.0 (file 20260206)
Created
24 Dec 2025
Updated
10 Jun 2026

Overview

Controlexp is an open-source printed circuit board by Simonhajd, from the Simonhajd/Triton-Float repository on GitHub. It is a 2-layer board of 97.8 × 58.3 mm with 37 parts on 51 nets, routed with 362 tracks and 89 vias.

It is built around the BMP388, TPS62162DSG and TPS62163DSG, with the RFM95W, SN74LVC1T45DBV and SS34 among its other parts. Its parts include 12 capacitors, 10 connectors, 6 ICs, 3 resistors and 2 diodes. It belongs with the ESP32 boards of this library.

Main components

6

README

README.md

Triton Float

Development repository for the 2026 Triton Robotics Float.

Overview

The Triton Float is being developed for the 2026 MATE ROV Pioneer competition (Newfoundland). This design iteration is approximately 33% smaller than last year's model, while targeting more than 2× performance improvements in speed and significantly increased precision through layered redundancy and sensor feedback systems. It also includes a dedicated LoRa radio as opposed to last year's 4cm wire antenna, which will increase the reliability and robustness of the system.

Features

Dimensions: 200mm x 4 in diameter. Buoyancy system: PWM pump ranging from 220mL/min to -220mL/min.

Accuracy Strategy:

  • Internal pressure sensor for ballast state verification
  • Pump movement feedback sensor for closed-loop control
  • Pre-calibrated pump flow rate modeling for predictive adjustment
  • Additional onboard MCU sensors for reproducible control accuracy

Hardware / Electrical

  • Microcontroller: XIAO nRF52840 Sense

  • Sensors:

    • XIAO nRF52840 Sense onboard IMU & sensors
    • Blue Robotics Bar02
    • Internal pressure sensor
    • Pump movement sensor
  • Power System:
    Custom voltage regulation system controlled via relay and magnetic hall-effect sensor on a secondary accessory PCB

  • PCB Revisions:
    R2 completed, R3 in development

Mechanical Design

Fusion / CAD link: 🔗 View Fusion 360 CAD

Notes:

Structural Considerations:

Cylindrical housing designed to fit within a 4 in diameter constraint

Internal layout arranged to allow operation in the case of flooding (up to ~50-75% of internal volume) while maintaining core electronic functionality.

PCB mounted using tight-tolerance standoffs to prevent movement under vibration and ease serviceability

Layer system used to keep the float intact when the top flange and shell is removed.

Integration Notes:

Limited internal volume required careful routing of wiring and tubing

Added solderable vias for power, in order to have a secure connection to the battery.

Accessory PCB used to isolate power regulation from main control logic

R3 revision addresses footprint issues and uses a different simpler power system for a working prototype.

Current Status

  • Version / Revision: R2
  • In progress: R3, with fixed tracing and the internal pressure sensor.
  • Completed: R2.
  • Next steps: Testing R3 when it comes in.

Tools

  • PCB software: KiCad
  • CAD software: Fusion 360
  • Firmware tools: C++

Images

Screenshot 2026-02-16 at 4 56 35 PM

Parts

37
QtyValueFootprintReferences
20.1uFCapacitor_SMD:C_0805_2012MetricC1, C3
2100nFCapacitor_SMD:C_0805_2012MetricC13, C14
210uFCapacitor_SMD:C_0805_2012MetricC2, C4
210uF, 25VCapacitor_SMD:C_0805_2012MetricC5, C11
22.2uHInductor_SMD:L_0805_2012MetricL1, L2
2220 uFCapacitor_SMD:C_0805_2012MetricC9, C10
24.7kResistor_SMD:R_0603_1608MetricR5, R6
1220Resistor_SMD:R_0603_1608MetricR3
122uF, 10VCapacitor_SMD:C_0805_2012MetricC12
122uF, 6.3VCapacitor_SMD:C_0805_2012MetricC6
1530470510530470510:MOLEX_530470510J4
1BMP388BMP388:XDCR_BMP388U7
1Conn_01x02Connector_PinHeader_2.54mm:PinHeader_1x02_P2.54mm_VerticalJBUTT1
1Conn_01x02250-202:P-250-202J2
1Conn_Coaxial_SmallSMAv2:CONN_RF2-04A-T-00-50-G_ADMJ1
1Extra sensor BOTTOMConnector_JST:JST_GH_BM04B-GHS-TBT_1x04-1MP_P1.25mm_VerticalJ11
1Extra sensor TOPConnector_JST:JST_GH_BM04B-GHS-TBT_1x04-1MP_P1.25mm_VerticalJ10
1LEDConnector_JST:JST_GH_BM04B-GHS-TBT_1x04-1MP_P1.25mm_VerticalJ8
1PWRCONNConnector_JST:JST_GH_BM03B-GHS-TBT_1x03-1MP_P1.25mm_VerticalJ9
1Power ConnectorConnector_PinHeader_2.54mm:PinHeader_1x05_P2.54mm_VerticalJ5
1Pressure sensorConnector_JST:JST_GH_BM04B-GHS-TBT_1x04-1MP_P1.25mm_VerticalJ6
1REDLED_SMD:LED_0805_2012MetricD1
1RFM95WRF_Module:HOPERF_RFM9XW_THTU2
1SN74LVC1T45DBVPackage_TO_SOT_SMD:SOT-23-6U6
1SS34SS34:DIOM7959X265ND2
1TPS62162DSGPackage_SON:WSON-8-1EP_2x2mm_P0.5mm_EP0.9x1.6mm_ThermalViasU3
1TPS62163DSGPackage_SON:WSON-8-1EP_2x2mm_P0.5mm_EP0.9x1.6mm_ThermalViasU5
1ToF sensorConnector_JST:JST_GH_BM04B-GHS-TBT_1x04-1MP_P1.25mm_VerticalJ7
1XIAO-ESP32-S3-Plus-SMDNew_XIAO_Series_Footprints:XIAO-ESP32-S3-Plus-SMDU1

The 36 most common of 37 parts.

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Questions

How big is the Controlexp PCB?

It measures 97.8 × 58.3 mm and has 2 copper layers, 1.6 mm thick.

What parts does the Controlexp use?

37 parts, built around the BMP388, TPS62162DSG, TPS62163DSG and RFM95W. The full list of its parts is on this page, with links to each part's symbol and footprint where PCBKit's library has them.

Where can I download the Controlexp KiCad files?

From the Simonhajd/Triton-Float repository on GitHub, at the commit this page was made from: the board is Controlexp/Controlexp.kicad_pcb and its schematic ACC PCBs/HallPCB/HallPCB.kicad_sch. PCBKit opens the board in the browser, with nothing to install.

Can I use the Controlexp design in my own project?

Its repository states no licence, so its author keeps all rights: ask Simonhajd before reusing the design.