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2 layers96.8 × 101.5 mmPLL SSTC, the printed circuit board in 3D

This is a Phase locked loop Solit State Tesla Coil that I'm designing including the schematics and the pcb design.

Size
96.8 × 101.5 mm
Copper layers
2
Thickness
1.6 mm
Parts
96
Nets
69
Pads
277
Tracks, vias
418, 39
Pours
5
Routed
Yes
KiCad
KiCad 10.0 (file 20260206)
Created
24 Aug 2026
Updated
28 Sep 2026

Overview

PLL SSTC is an open-source printed circuit board by Pranav2008-droid, from the Pranav2008-droid/PLL-SSTC repository on GitHub. It is a 2-layer board of 96.8 × 101.5 mm with 96 parts on 69 nets, routed with 418 tracks and 39 vias.

It is built around the ATTINY85-20PU, 74HC08N and 74HC14N, with the 74HC74D, CD4046BE and IRFP460PBF among its other parts. Its parts include 25 capacitors, 21 resistors, 16 diodes, 8 ICs and 7 connectors. It belongs with the AVR (ATmega, ATtiny) boards of this library.

Main components

10

README

README.md

PLL SSTC

Overview

The PLL SSTC stands for Phase Locked Loop Solid State Tesla coil. This device produces high voltage sparks that resemble lightning by exciting a secondary coil at its resonant frequency.

This system tracks the resonant frequency using a Phase Locked Loop (PLL) IC: CD4046. It uses the output from the PLL to drive a full bridge switching circuit at around 300-325VDC.

It also has the capability to play audio through both Amplitude Modulation (AM) and Frequency Modulation (FM). It operates at 250kHz and should switch power in the Kilowatt range. image

image

⚠️ High Voltage Warning
This project involves potentially lethal voltages and high-frequency/high-power switching. Do not build or operate it unless you understand the relevant electrical safety risks.

Gate Driver

I'm using a TC4428 paired with 2 N-channel/P-channel dual MOSFET ICs to produce an amplified signal capable of producing higher driving currents. Any MOSFET driving IC with one inverting and one non-inverting output should work in the PCB, such as the UCC27425.

GDT

The Gate Drive Transformer must be large enough to not saturate from driving currents and be of the correct material to work properly under such high frequencies.

Mosfets

My circuit shows IRFP460s as the full bridge switches, but they are a bit outdated and inefficient. Much better alternatives exist — IGBTs can also be used instead.

Primary

Make sure the primary impedance is high enough such that your switches can handle the currents.

Demo

Demo of the amplitude modification music played through an attiny interupter: https://www.youtube.com/shorts/cHrE9xm2R9Q

Parts

96
QtyValueFootprintReferences
130.1µFCapacitor_SMD:C_0603_1608Metric_Pad1.08x0.95mm_HandSolderC2, C3, C8, C10, C11, C12, C13, C14, C15, C16, C17, C22, C25
61N4148Diode_THT:D_DO-35_SOD27_P7.62mm_HorizontalD3, D4, D7, D8, D13, D14
52.2nFCapacitor_THT:C_Rect_L7.0mm_W2.5mm_P5.00mmC18, C19, C20, C21, C23
56.8Resistor_THT:R_Axial_DIN0922_L20.0mm_D9.0mm_P7.62mm_VerticalR12, R13, R16, R17, R19
4Conn_01x01_SocketConnector_Wire:SolderWire-4sqmm_1x01_D3mm_OD6mmJ1, J2, J3, J4
4IRFP460PBFIRFP460PBF:TO546P1587X531X2511-3Q3, Q4, Q5, Q6
4MUR1560HMUR1560H:TO508P997X444X1905-2D11, D12, D19, D20
4OY100KEResistor_THT:R_Axial_DIN0414_L11.9mm_D4.5mm_P7.62mm_VerticalR10, R11, R14, R15
4SMBJ18CASMBJ18CA:DIOM4336X265ND5, D6, D15, D16
3Conn_01x02_SocketConnector_PinHeader_2.54mm:PinHeader_1x02_P2.54mm_Vertical+12V1, +12V2, +12V3
3Conn_01x02_SocketTerminalBlock_Phoenix:TerminalBlock_Phoenix_MKDS-3-2-5.08_1x02_P5.08mm_HorizontalJ5, J6, J7
20.1uFCapacitor_SMD:C_0603_1608Metric_Pad1.08x0.95mm_HandSolderC1, C6
210ktrimpot_foot:TRIM_3296W-1-250R1, R2
21KResistor_THT:R_Axial_DIN0207_L6.3mm_D2.5mm_P10.16mm_HorizontalR6, R7
21N5818Diode_THT:D_DO-41_SOD81_P10.16mm_HorizontalD1, D2
21kResistor_THT:R_Axial_DIN0207_L6.3mm_D2.5mm_P10.16mm_HorizontalR4, R20
22.2uFCapacitor_THT:C_Rect_L31.5mm_W15.0mm_P27.50mm_MKS4C9, C24
2FDS4559Package_SO:SOIC-8_3.9x4.9mm_P1.27mmQ1, Q2
2R_PotentiometerPotentiometer_THT:Potentiometer_Bourns_3296X_HorizontalRV1, RV2
11.5nfCapacitor_THT:C_Rect_L7.0mm_W2.5mm_P5.00mmC4
110kResistor_THT:R_Axial_DIN0204_L3.6mm_D1.6mm_P1.90mm_VerticalRe1
110kResistor_THT:R_Axial_DIN0207_L6.3mm_D2.5mm_P10.16mm_HorizontalR18
110nfCapacitor_THT:C_Rect_L7.0mm_W2.5mm_P5.00mmC5
1120kResistor_THT:R_Axial_DIN0207_L6.3mm_D2.5mm_P10.16mm_HorizontalR21
112kResistor_THT:R_Axial_DIN0207_L6.3mm_D2.5mm_P10.16mm_HorizontalR8
1150kResistor_THT:R_Axial_DIN0207_L6.3mm_D2.5mm_P10.16mm_HorizontalR5
11uFCapacitor_THT:C_Rect_L31.5mm_W15.0mm_P27.50mm_MKS4C7
120kResistor_THT:R_Axial_DIN0207_L6.3mm_D2.5mm_P10.16mm_HorizontalR3
147kPotentiometer_THT:Potentiometer_Bourns_3296X_HorizontalRV3
15kResistor_THT:R_Axial_DIN0207_L6.3mm_D2.5mm_P10.16mm_HorizontalR9
174HC08N74HC08N:DIP254P762X420-14U5
174HC14N74HC14N:DIP764W47P254L1920H431Q14U3
174HC74Package_DIP:CERDIP-14_W7.62mm_SideBrazed_LongPads_SocketU2
1ATtiny85-20PPackage_DIP:DIP-8_W7.62mmU4
1CD4046BECD4046BE:DIP794W45P254L1969H508Q16U1
1LM7805_TO220Package_TO_SOT_THT:TO-220-3_VerticalU8
1MAX809SEUR_T10TMAX809SEUR_T10T:SOT95P237X112-3NU6
1SW_SPSTTerminalBlock_4Ucon:TerminalBlock_4Ucon_1x02_P3.50mm_HorizontalSW1
1~Package_DIP:DIP-8_W7.62mm_LongPadsGD1
1~GDT:GDT_1P4SU7

The 92 most common of 96 parts.

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Questions

How big is the PLL SSTC PCB?

It measures 96.8 × 101.5 mm and has 2 copper layers, 1.6 mm thick.

What parts does the PLL SSTC use?

96 parts, built around the ATTINY85-20PU, 74HC08N, 74HC14N and 74HC74D. The full list of its parts is on this page, with links to each part's symbol and footprint where PCBKit's library has them.

Where can I download the PLL SSTC KiCad files?

From the Pranav2008-droid/PLL-SSTC repository on GitHub, at the commit this page was made from: the board is PLL_SSTC.kicad_pcb and its schematic PLL_SSTC.kicad_sch. PCBKit opens the board in the browser, with nothing to install.

Can I use the PLL SSTC design in my own project?

Its repository states no licence, so its author keeps all rights: ask Pranav2008-droid before reusing the design.