

DCC Booster
DCC Booster
- Size
- 102.9 × 99.1 mm
- Copper layers
- 2
- Thickness
- 1.6 mm
- Parts
- 130
- Nets
- 79
- Pads
- 418
- Tracks, vias
- 849, 211
- Pours
- 7
- Routed
- Yes
- KiCad
- KiCad 5 (file 20210623)
- Created
- 9 Nov 2019
- Updated
- 18 Jan 2023
Overview
DCC Booster is an open-source printed circuit board by DavidMFlynn, from the DavidMFlynn/DCC-Booster repository on GitHub, published under the GPL-3.0 licence. It is a 2-layer board of 102.9 × 99.1 mm with 130 parts on 79 nets, routed with 849 tracks and 211 vias.
It is built around the R-78E5.0-1.0, IR2101PBF and LM358, with the MC34167T, 74AHC1G04SE and LM555CM among its other parts. Its parts include 40 resistors, 27 diodes, 26 capacitors, 13 ICs and 4 transistors. It belongs with the PIC boards of this library.
Main components
12R-78E5.0-1.0
SIP,11.6x7.5mm-40℃~+85℃ 1 10.2mm 11.6mm 1A 2200uF 300uA 50mVp-p 5V 7.5mm 7V~36V 850kHz 94% Short Circuit Protection、Automatic fault recovery Step-down type ±3% SIP,11.6x7.5mm DC-DC Power Modules ROHSYLPTECDC-DC Power ModulesIR2101PBF
PDIP-8-40℃~+125℃ 100ns 10V~20V 130mA 150ns 150uA 160ns 2 270mA 50ns Half-Bridge IGBT、MOSFET Under Voltage Protection PDIP-8 Gate Drivers ROHSInfineon TechnologiesGate DriversLM358
SOP-8-18V~18V 0℃~+70℃ 1.2MHz 10nA 2 24mA 3V~36V 500uA 50nA 5mV 80dB Built-in compensation SOP-8 Operational Amplifier ROHSMSKSEMIOperational AmplifierMC34167T
TO-220-50℃~+70℃@(TA) 1 36uA 5.05V~40V 5.5A 7.5V~40V 72kHz Adjustable Boost、Buck、Inverting Built-in No Overcurrent Protection、Cycle-by-cycle current limiting、External compensation Step-down type、Boost TO-220-5 DC-DC Converters ROHSonsemiDC-DC Converters74AHC1G04SE
SOT-353-40℃~+125℃ 1 1 1.5V~3.85V 1.9V、2.9V、4.4V 1uA 2V~5.5V 500mV~1.65V 7.5ns@5V,50pF 74AHC 8mA 8mA Noise suppression function Schmitt trigger SOT-353 Inverters ROHSDiodes IncorporatedInvertersLM555CM
SOIC-80℃~+70℃ 10mA 4.5V~16V SOIC-8 555 Timers / Counters ROHSTexas InstrumentsTimers / Counters74AHC1G86SE
SOT-353-40℃~+125℃ 1 1.5V~3.85V 1uA 2V~5.5V 500mV~1.65V 74AHC Series 8.8ns@5V,50pF 8mA 8mA XOR Gate SOT-353 Logic Gates ROHSDiodes IncorporatedLogic Gates74HC08D
SOP-14-40℃~+125℃ 1.5V~4.2V 1.9V、3.7V、5.2V 100mV、400mV 2 27ns@4.5V,50pF 2V~6V 2uA 4 5.2mA 5.2mA 500mV~1.8V 74HC Series AND Gate SOIC-14 Logic Gates ROHSNexperiaLogic Gates0.1UF 50V 5*11
插件,5x11mm1000hrs@105℃ 100nF 11mm 1A@100kHz 2mm 50V 5mm 插件,5x11mm Aluminum Electrolytic Capacitors - Leaded ROHSCXAluminum Electrolytic Capacitors - LeadedSBR545D1
TO-252(DPAK)Super Barrier Rectifiers (SBR)Diodes Incorporated1N4148W
SOD-123150mA 1A 1V@50mA 1uA@75V 400mW 4ns 75V Independent SOD-123 Switching Diodes ROHSSTMicroelectronicsSwitching DiodesB140-E3
SMA(DO-214AC)-65℃~+150℃ 1 Independent 1A 200uA@40V 30A 40V 520mV@1A SMA(DO-214AC) Schottky Diodes ROHSVishay IntertechnologySchottky Diodes
README
README.mdDCC-Booster
DCC Booster
Parts
130| Qty | Value | Footprint | References |
|---|---|---|---|
| 14 | 0.1uf50v | Capacitor_SMD:C_0805_2012Metric_Pad1.15x1.40mm_HandSolder | C1, C5, C7, C12, C13, C14, C15, C16, C17, C18, C19, C20, C21, C22 |
| 10 | SBR545D1 | Package_TO_SOT_SMD:TO-252-2 | D1, D2, D3, D4, D6, D7, D10, D11, D12, D13 |
| 8 | 10K | Resistor_SMD:R_0805_2012Metric_Pad1.15x1.40mm_HandSolder | R8, R14, R16, R29, R30, R33, R35, R36 |
| 6 | 10R | Resistor_SMD:R_0805_2012Metric_Pad1.15x1.40mm_HandSolder | R4, R5, R6, R7, R39, R40 |
| 6 | 1K0 | Resistor_SMD:R_0805_2012Metric_Pad1.15x1.40mm_HandSolder | R9, R18, R19, R20, R21, R31 |
| 6 | LED_ALT | LED_THT:LED_D3.0mm | D15, D16, D17, D18, D19, D20 |
| 5 | 47K | Resistor_SMD:R_0805_2012Metric_Pad1.15x1.40mm_HandSolder | R24, R25, R26, R27, R28 |
| 4 | 1N4148W | Diode_SMD:D_SOD-123 | D21, D22, D23, D24 |
| 4 | MountingHole_3.2mm_M3 | MountingHole:MountingHole_3.2mm_M3 | H1, H2, H3, H4 |
| 4 | Q_NMOS_GDS | Package_TO_SOT_SMD:TO-252-2 | Q1, Q2, Q3, Q4 |
| 2 | 0.01uf50v | Capacitor_SMD:C_0805_2012Metric_Pad1.15x1.40mm_HandSolder | C25, C26 |
| 2 | 0R10 3W | Resistor_SMD:R_2512_6332Metric_Pad1.52x3.35mm_HandSolder | R15, R34 |
| 2 | 100 | Resistor_SMD:R_0805_2012Metric_Pad1.15x1.40mm_HandSolder | R37, R38 |
| 2 | 1uf Poly | Capacitor_THT:C_Rect_L7.0mm_W6.0mm_P5.00mm | C8, C9 |
| 2 | 220uF | Capacitor_SMD:CP_Elec_10x10 | C23, C24 |
| 2 | 470 | Resistor_SMD:R_0805_2012Metric_Pad1.15x1.40mm_HandSolder | R10, R11 |
| 2 | 4K7 0.5W | Resistor_SMD:R_1812_4532Metric_Pad1.30x3.40mm_HandSolder | R12, R13 |
| 2 | 4P4C | SparkFun-Connectors:RJ9 | J2, J3 |
| 2 | 6.8uf Tant | Capacitor_Tantalum_SMD:CP_EIA-3528-21_Kemet-B_Pad1.50x2.35mm_HandSolder | C10, C11 |
| 2 | 6K8 | Resistor_SMD:R_0805_2012Metric_Pad1.15x1.40mm_HandSolder | R3, R17 |
| 2 | 74AHC1G04 | Package_SO:TSOP-5_1.65x3.05mm_P0.95mm | U6, U11 |
| 2 | B140-E3 | Diode_SMD:D_SOD-123 | D8, D9 |
| 2 | BZT52C15 | Diode_SMD:D_SOD-123 | D25, D26 |
| 2 | Ferrite_Bead | Inductor_SMD:L_1812_4532Metric_Pad1.30x3.40mm_HandSolder | FB1, FB2 |
| 2 | IR2101 | Package_SO:SOIC-8_3.9x4.9mm_P1.27mm | U4, U5 |
| 2 | LM555CM | Package_SO:SOIC-8_3.9x4.9mm_P1.27mm | U12, U13 |
| 2 | MRA4003T3G | Diode_SMD:D_SMA | D5, D27 |
| 1 | +15V | TestPoint:TestPoint_Pad_D2.0mm | TP4 |
| 1 | +24V | TestPoint:TestPoint_Pad_D2.0mm | TP3 |
| 1 | +5V | TestPoint:TestPoint_Pad_D2.0mm | TP2 |
| 1 | 100K | Resistor_SMD:R_0805_2012Metric_Pad1.15x1.40mm_HandSolder | R32 |
| 1 | 10uf50v | Capacitor_SMD:C_1210_3225Metric_Pad1.42x2.65mm_HandSolder | C2 |
| 1 | 15K | Resistor_SMD:R_0805_2012Metric_Pad1.15x1.40mm_HandSolder | R22 |
| 1 | 180uH 6A | Inductor_THT:L_Radial_D24.4mm_P23.70mm_muRATA_1400series | L1 |
| 1 | 1N4148 | Diode_SMD:D_SOD-123 | D14 |
| 1 | 20V 1500W | Diode_SMD:D_SMA-SMB_Universal_Handsoldering | TVS1 |
| 1 | 22uf10v | Capacitor_SMD:C_1210_3225Metric_Pad1.42x2.65mm_HandSolder | C3 |
| 1 | 330uF | Capacitor_THT:CP_Radial_D18.0mm_P7.50mm | C4 |
| 1 | 3K3 | Resistor_SMD:R_0805_2012Metric_Pad1.15x1.40mm_HandSolder | R2 |
| 1 | 4700uF25v | Capacitor_THT:CP_Radial_D18.0mm_P7.50mm | C6 |
| 1 | 4K7 | Resistor_SMD:R_0805_2012Metric_Pad1.15x1.40mm_HandSolder | R23 |
| 1 | 68K | Resistor_SMD:R_0805_2012Metric_Pad1.15x1.40mm_HandSolder | R1 |
| 1 | 6N137 | Package_SO:SOIC-8_3.9x4.9mm_P1.27mm | U7 |
| 1 | 74AHC1G86 | Package_SO:TSOP-5_1.65x3.05mm_P0.95mm | U9 |
| 1 | 74HC08 | Package_SO:SOIC-14_3.9x8.7mm_P1.27mm | U3 |
| 1 | Conn_01x04 | Connector_Phoenix_MSTB:PhoenixContact_MSTBA_2,5_4-G-5,08_1x04_P5.08mm_Horizontal | J1 |
| 1 | DCC Sig | TestPoint:TestPoint_Pad_D2.0mm | TP6 |
| 1 | GND | TestPoint:TestPoint_Pad_D2.0mm | TP1 |
| 1 | Heatsink_Fischer_FK224xx2201_25x8.3mm | Heatsink:Heatsink_Fischer_FK224xx2201_25x8.3mm | HS1 |
| 1 | ISense | TestPoint:TestPoint_Pad_D2.0mm | TP5 |
| 1 | LM358 | Package_SO:SOIC-8_3.9x4.9mm_P1.27mm | U10 |
| 1 | MC34167 | Package_TO_SOT_THT:TO-220-5_P3.4x3.7mm_StaggerOdd_Lead3.8mm_Vertical | U1 |
| 1 | PIC16F1847-IP | Package_SO:SOIC-18W_7.5x11.6mm_P1.27mm | U8 |
| 1 | Prog | Connector_PinHeader_2.54mm:PinHeader_1x05_P2.54mm_Vertical | J4 |
| 1 | R-78E5.0-1.0 | Converter_DCDC:Converter_DCDC_RECOM_R-78E-0.5_THT | U2 |
| 1 | SW_DIP_x05 | Button_Switch_THT:SW_DIP_SPSTx05_Piano_10.8x14.26mm_W7.62mm_P2.54mm | SW1 |
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Questions
How big is the DCC Booster PCB?
It measures 102.9 × 99.1 mm and has 2 copper layers, 1.6 mm thick.
What parts does the DCC Booster use?
130 parts, built around the R-78E5.0-1.0, IR2101PBF, LM358 and MC34167T. The full list of its parts is on this page, with links to each part's symbol and footprint where PCBKit's library has them.
Where can I download the DCC Booster KiCad files?
From the DavidMFlynn/DCC-Booster repository on GitHub, at the commit this page was made from: the board is DCC_Booster Rev C PCB/DCC_Booster.kicad_pcb and its schematic DCC_Booster Rev C PCB/DCC_Booster.kicad_sch. PCBKit opens the board in the browser, with nothing to install.
Can I use the DCC Booster design in my own project?
Its repository publishes it under the GPL-3.0 licence: you may reuse it on that licence's terms (keep the author's notice, and for a copyleft licence share your changes alike).