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2 layers179.1 × 67.9 mmControl Board, the printed circuit board in 3D

Control Board

Alan-JH/PCB-Heater6

Reflow hotplate PCB design

Size
179.1 × 67.9 mm
Copper layers
2
Thickness
1.6 mm
Parts
77
Nets
67
Pads
269
Tracks, vias
476, 89
Pours
5
Routed
Yes
KiCad
KiCad 5 (file 20171130)
Created
7 Sep 2021
Updated
24 Oct 2021

Overview

Control Board is an open-source printed circuit board by Alan-JH, from the Alan-JH/PCB-Heater repository on GitHub. It is a 2-layer board of 179.1 × 67.9 mm with 77 parts on 67 nets, routed with 476 tracks and 89 vias.

It is built around the ATTINY1614-SSN, HT16K33 and LM2575HVS-ADJ, with the LD1086DT33 and BC56-12SRWA among its other parts. Its parts include 29 resistors, 14 capacitors, 5 ICs, 5 diodes and 5 connectors. It belongs with the AVR (ATmega, ATtiny) boards of this library.

Main components

5

README

README.md

PCB-Heater

Solder reflow hotplate design based on Carl Bugeja's idea and proof of concept.

Aluminum PCB as the resistive heating element, 200x200mm. Control board is separated and has displays for time and temperature (target and actual), and an SD card to read reflow profiles and save data to. Runs off of 3.3V logic and the ATTiny1614/1624 MCU. Input voltage (for the heating element) can range up to around 50V by design (Plan to use 36-48V), and the element itself should have a resistance of 5.1Ohm at 25C. Target maximum temperature is around 200C. Optional cooling provided by a 5V fan.

v1.0 results: 215C max temperature, 25 to 200C in around 4 minutes. 5 ohm resistance at room temperature, 10 ohm at 200C

Parts

77
QtyValueFootprintReferences
14500RResistor_SMD:R_0805_2012Metric_Pad1.20x1.40mm_HandSolderR9, R10, R11, R12, R13, R14, R15, R16, R17, R18, R19, R20, R21, R22
50.1uFCapacitor_SMD:C_0805_2012Metric_Pad1.18x1.45mm_HandSolderC1, C6, C9, C11, C12
4100RResistor_SMD:R_1206_3216Metric_Pad1.30x1.75mm_HandSolderR1, R3, R4, R33
410uFCapacitor_SMD:C_0805_2012Metric_Pad1.18x1.45mm_HandSolderC2, C3, C4, C7
4MountingHole_3.2mm_M3MountingHole:MountingHole_3.2mm_M3H1, H2, H3, H4
339KResistor_SMD:R_1206_3216Metric_Pad1.30x1.75mm_HandSolderR28, R29, R30
34K7Resistor_SMD:R_1206_3216Metric_Pad1.30x1.75mm_HandSolderR5, R7, R8
3BC56-12SRWAPCB Heater:BC56-12SRWADS1, DS2, DS3
20.01uFCapacitor_SMD:C_0805_2012Metric_Pad1.18x1.45mm_HandSolderC8, C10
21N5818Diode_THT:D_T-1_P5.08mm_HorizontalD4, D6
2IPD50N06S4L08Package_TO_SOT_SMD:TO-252-2Q1, Q2
1100uFCapacitor_SMD:CP_Elec_10x10.5C13
110KResistor_SMD:R_1206_3216Metric_Pad1.30x1.75mm_HandSolderR34
11KResistor_SMD:R_1206_3216Metric_Pad1.30x1.75mm_HandSolderR6
11KResistor_SMD:R_0805_2012Metric_Pad1.20x1.40mm_HandSolderR31
11MResistor_SMD:R_1206_3216Metric_Pad1.30x1.75mm_HandSolderR2
11N4001Diode_THT:D_T-1_P5.08mm_HorizontalD5
11N4148Diode_SMD:D_0805_2012Metric_Pad1.15x1.40mm_HandSolderD3
122uFCapacitor_SMD:C_0805_2012Metric_Pad1.18x1.45mm_HandSolderC15
13.1KResistor_SMD:R_0805_2012Metric_Pad1.20x1.40mm_HandSolderR32
13.3VTestPoint:TestPoint_Pad_2.0x2.0mmTP3
1470uFCapacitor_SMD:CP_Elec_8x10.5C14
1470uHInductor_SMD:L_12x12mm_H8mmL1
15VTestPoint:TestPoint_Pad_2.0x2.0mmTP2
1AD8497Package_SO:MSOP-8_3x3mm_P0.65mmU3
1ATtiny1614-SSPackage_SO:SOIC-14_3.9x8.7mm_P1.27mmU1
1FANConnector_PinHeader_2.54mm:PinHeader_1x02_P2.54mm_VerticalJ6
1Ferrite_BeadResistor_SMD:R_0805_2012Metric_Pad1.20x1.40mm_HandSolderFB1
1GNDTestPoint:TestPoint_Pad_2.0x2.0mmTP4
1HT16K33PCB Heater:Holtek-HT16K33-SOP28-0U4
1LD1086DT33Package_TO_SOT_SMD:TO-252-3_TabPin2U2
1LEDLED_SMD:LED_0805_2012Metric_Pad1.15x1.40mm_HandSolderD1
1LM2575HVS-ADJPackage_TO_SOT_SMD:TO-263-5_TabPin3U5
1PWR/HeatConnectors:Molex-38711-2204J5
1ReflowButton_Switch_THT:SW_PUSH_6mm_H7.3mmSW1
1SD_CardConnector_Card:SD_TE_2041021J4
1Set temp modeButton_Switch_THT:SW_PUSH_6mm_H7.3mmSW3
1StopButton_Switch_THT:SW_PUSH_6mm_H7.3mmSW2
1TempsetConnector_PinHeader_2.54mm:PinHeader_1x03_P2.54mm_VerticalRV1
1ThermocoupleConnectors:CUI-TB006-508-02BEJ3
1UPDIConnector_PinHeader_2.54mm:PinHeader_1x03_P2.54mm_VerticalJ7
1VINTestPoint:TestPoint_Pad_2.0x2.0mmTP1

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Questions

How big is the Control Board PCB?

It measures 179.1 × 67.9 mm and has 2 copper layers, 1.6 mm thick.

What parts does the Control Board use?

77 parts, built around the ATTINY1614-SSN, HT16K33, LM2575HVS-ADJ and LD1086DT33. The full list of its parts is on this page, with links to each part's symbol and footprint where PCBKit's library has them.

Where can I download the Control Board KiCad files?

From the Alan-JH/PCB-Heater repository on GitHub, at the commit this page was made from: the board is ECAD/Control Board.kicad_pcb. PCBKit opens the board in the browser, with nothing to install.

Can I use the Control Board design in my own project?

Its repository states no licence, so its author keeps all rights: ask Alan-JH before reusing the design.