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4 layers22.5 × 15 mmSensor board, the printed circuit board in 3D

Note: This description might need to be updated for hardware revision 2.

Size
22.5 × 15 mm
Copper layers
4
Thickness
0.8 mm
Parts
43
Nets
22
Pads
117
Tracks, vias
180, 40
Pours
4
Routed
Yes
KiCad
KiCad 10.0 (file 20260206)
Created
8 Jan 2024
Updated
10 Jul 2026

Overview

Sensor board is an open-source printed circuit board by tudsat-rocket, from the tudsat-rocket/sensor_board repository on GitHub. It is a 4-layer board of 22.5 × 15 mm with 43 parts on 22 nets, routed with 180 tracks and 40 vias.

It is built around the ADC101C021CIMM, INA826AID and MIC5504-3.3YM5, with the ESD5Z36 among its other parts. Its parts include 11 capacitors, 9 resistors, 6 diodes, 4 ICs and 4 connectors. It belongs with the sensors and measurement boards of this library.

Main components

4

README

README.md

Sensor Board

this module is meant to be a general-purpose amplifier which is going to be used for all analogue sensors which will be in the rocket, those include the WIKA pressure sensors as well as the fancy-fins strain gauges.

Note: This description might need to be updated for hardware revision 2.

Description

The main function of the module is to amplify signals with low voltage levels that are too small to be useful for our ADCs. Therefore the board has two sides with solder pads, one to connect to the IO board and one to connect to a sensor. The layout is designed in a way, that the sensor side is compatible with the WIKA TPR-Flex PCBs.

Features

  • Selectable gain (1-1000) -> the selection of RG1 will determine the gain (G = 1 + 49,4kOhm/RG)
  • selectable offset -> output offset can either be 0V or Vcc/2
  • Breakaway mounting holes

Connections

To IO-Board:

Connects the amplifier module with the IO-Board with the following pins:

  • u+ -> positive supply voltage (3-36V)
  • u- -> gnd as "neg" supply voltage (only use in single supply mode) | reference for the output signal.
  • o+ -> amplified signal, references gnd (u-)
  • ref -> selected reference signal (0V or Vcc/2) can be used to get additional information (e.g. detect noise on supply line(?))

To sensor:

Connects the amplifier module with the Sensor with the following pins:

  • u+ -> positive supply voltage (filtered supply voltage)
  • u- -> neg. supply voltage (gnd)
  • s+ -> positive signal
  • s- -> negative signal

User guideline:

The Gain resistor (RG1) must be chosen in a way that the expected maximum amplified voltage is lower than 4.85V (5V - 0.15V) and the expected minimum amplified voltage is higher than 0.1V if a smaller (or negative) output voltage is expected the solder jumper for the reference voltage needs to be connected to 3 to set an output shift. Only if the connected sensor is expected to output a signal which exclusively results in an output signal that is in the above given values, can the reference solder jumper be set to 1.

The above-given adjustments are necessary as the IO module is only able to read values between 0V and 5V. A higher Input voltage can be used if the connected sensor needs a supply voltage which exceeds 5V. The amplified signal then still needs to be smaller than the given 4.85V.

Parts

43
QtyValueFootprintReferences
4ESD5Z36Diode_SMD:D_SOD-523D2, D3, D7, D8
3100nCapacitor_SMD:C_0402_1005MetricC3, C4, C14
3R100/1kResistor_SMD:R_0805_2012Metric_Pad1.20x1.40mm_HandSolderR3, R7, R8
2100Resistor_SMD:R_0402_1005MetricR9, R10
210kResistor_SMD:R_0402_1005Metric_Pad0.72x0.64mm_HandSolderR5, R6
210nCapacitor_SMD:C_0402_1005MetricC7, C8
2120RInductor_SMD:L_0402_1005MetricFB1, FB2
21nCapacitor_SMD:C_0402_1005MetricC9, C10
21uCapacitor_SMD:C_0402_1005MetricC15, C16
2JST-GHConnector_JST:JST_GH_SM04B-GHS-TB_1x04-1MP_P1.25mm_HorizontalJ1, J2
2MountingHoleMountingHole:MountingHole_2.2mm_M2_DIN965_PadH1, H2
110uCapacitor_SMD:C_0402_1005MetricC1
11SS424Diode_SMD:D_SOD-523D1
147kResistor_SMD:R_0402_1005Metric_Pad0.72x0.64mm_HandSolderR2
147kResistor_SMD:R_0402_1005MetricR1
14u7Capacitor_SMD:C_0402_1005MetricC2
1ADC101C021CIMMPackage_SO:VSSOP-8_3x3mm_P0.65mmU4
1ADR0Jumper:SolderJumper-3_P1.3mm_Open_RoundedPad1.0x1.5mmJP2
1ADR1Jumper:SolderJumper-3_P1.3mm_Open_RoundedPad1.0x1.5mmJP1
1Conn_01x02_SocketResistor_THT:R_Axial_DIN0204_L3.6mm_D1.6mm_P1.90mm_VerticalJ3
1Conn_01x04_SocketConnector_PinHeader_1.27mm:PinHeader_1x04_P1.27mm_VerticalJ5
1ESD5ZxxDiode_SMD:D_SOD-523D4
1INA826AIDPackage_SON:WSON-8-1EP_3x3mm_P0.5mm_EP1.2x2mmIC1
1MCP6001-OTPackage_TO_SOT_SMD:SOT-23-5U2
1MIC5504-3.3YM5Package_TO_SOT_SMD:SOT-23-5U3
1SolderJumper_3_OpenJumper:SolderJumper-3_P1.3mm_Open_Pad1.0x1.5mmJP3
1TestPointTestPoint:TestPoint_Pad_D1.5mmTP1
1tbdResistor_SMD:R_1206_3216Metric_Pad1.30x1.75mm_HandSolderRG1

Questions

How big is the Sensor board PCB?

It measures 22.5 × 15 mm and has 4 copper layers, 0.8 mm thick.

What parts does the Sensor board use?

43 parts, built around the ADC101C021CIMM, INA826AID, MIC5504-3.3YM5 and ESD5Z36. The full list of its parts is on this page, with links to each part's symbol and footprint where PCBKit's library has them.

Where can I download the Sensor board KiCad files?

From the tudsat-rocket/sensor_board repository on GitHub, at the commit this page was made from: the board is sensor_board.kicad_pcb and its schematic sensor_board.kicad_sch. PCBKit opens the board in the browser, with nothing to install.

Can I use the Sensor board design in my own project?

Its repository states no licence, so its author keeps all rights: ask tudsat-rocket before reusing the design.

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