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2 layers38 × 24 mmBMS, the printed circuit board in 3D

A repository for a 2s lithium ion BMS that utilizes the BQ28Z620. This IC is an all-in-one chip that features battery protection, cell balancing, battery charging, battery current and voltage monitoring, and gas gauging through an impedance measurement to give a precise value for charge left.

Size
38 × 24 mm
Copper layers
2
Thickness
1.6 mm
Parts
82
Nets
83
Pads
263
Tracks, vias
382, 43
Pours
15
Routed
Yes
KiCad
KiCad 8.0 (file 20240108)
Created
9 Apr 2025
Updated
9 Apr 2025

Overview

BMS is an open-source printed circuit board by SMalasGit, from the SMalasGit/2s-BMS repository on GitHub. It is a 2-layer board of 38 × 24 mm with 82 parts on 83 nets, routed with 382 tracks and 43 vias.

It is built around the ATTINY816-MN, BQ28Z610DRZR-R1 and ESDA25P35-1U1M, with the MM3Z5V6C, 150060VS75000 and 2N7002K among its other parts. Its parts include 25 resistors, 16 capacitors, 6 diodes, 5 transistors and 4 ICs. It belongs with the power boards and the AVR (ATmega, ATtiny) boards of this library.

Main components

10

README

README.md

This chip is rated for 1-2s (cell) operation with lithium ion or lithium polymer batteries. This BMS config is set up for a 5 amp charging current at an 8.4 voltage running, which is supplied via the USB-C port of the BMS. This BMS has built in trip current of 35 amps, and a physical fuse onboard for currents exceeding 25 amps. This helps ensure the safety of the device and battery packBMSB BMSF

Parts

82
QtyValueFootprintReferences
8100Resistor_SMD:R_0402_1005MetricR5, R7, R11, R12, R13, R14, R15, R17
70u1Capacitor_SMD:C_0402_1005MetricC5, C11, C14, C15, C16, C17, C18
71uCapacitor_SMD:C_0402_1005MetricC2, C3, C4, C6, C7, C8, C10
2100kResistor_SMD:R_0402_1005MetricR4, R8
210MResistor_SMD:R_0603_1608MetricR20, R22
24k7Resistor_SMD:R_0402_1005MetricR2, R3
25.1kResistor_SMD:R_0402_1005MetricR19, R21
2ESDA25P35-1U1MESDAP25:TVS_ESDA25P35-1U1MD4, D5
2MM3Z5V6CMM3Z5:ZDO_MM3Z5V6C_OSICR1, CR2
2TPN1R603PTPN1R603P:TPN1R603PLL1QQ3, Q4
10Resistor_SMD:R_0201_0603MetricR25
110Resistor_SMD:R_0402_1005MetricR23
110kResistor_SMD:R_0402_1005MetricR24
1150060VS75000LED_SMD:LED_0603_1608MetricD3
118kResistor_SMD:R_0402_1005MetricR6
11kResistor_SMD:R_0402_1005MetricR9
11mResistor_SMD:R_2010_5025MetricR18
12.2uCapacitor_SMD:C_0402_1005MetricC9
12N7002KPackage_TO_SOT_SMD:SOT-23Q5
1330Resistor_SMD:R_0603_1608MetricR1
13V3Tested:testTP1
1470Resistor_SMD:R_0402_1005MetricR10
14u7Capacitor_SMD:C_0603_1608MetricC1
15Resistor_SMD:R_0402_1005MetricR16
1ALS-PT19LED_SMD:LED_0603_1608MetricQ1
1ATtiny816-MPackage_DFN_QFN:VQFN-20-1EP_3x3mm_P0.4mm_EP1.7x1.7mmU3
1BAS19Package_TO_SOT_SMD:SOT-23D6
1BAT1NTested:testTP15
1BAT1P/BAT2NTested:testTP14
1BAT2PTested:testTP13
1BQ28Z610DRZR-R1BQ28Z610:IC_BQ27441DRZR-G1AIC1
1CDBQR0130LDiode_SMD:D_0402_1005MetricD2
1CELL1NTestPoint:TestPoint_Pad_D2.0mmTP7
1CELL1PTestPoint:TestPoint_Pad_D1.5mmTP5
1CELL2PTestPoint:TestPoint_Pad_D2.0mmTP6
1CHARGE/DISCHARGENTestPoint:TestPoint_Pad_D2.0mmTP19
1CHARGE/DISCHARGEPTestPoint:TestPoint_Pad_D2.0mmTP16
1ClockTestPointTested:testTP10
1DataTestPointTested:testTP11
1ESDA25WESDA25W:SOT65P210X110-3ND1
1FuseFuse:Fuse_1206_3216MetricF1
1GndATestPointTested:testTP12
1MCP1799T-33202H/TTPackage_TO_SOT_SMD:SOT-23U1
1MOLEX_105450-0101Connector_USB:USB_C_Receptacle_Molex_105450-0101J1
1NTCG103JX103DT1SResistor_SMD:R_0402_1005MetricTH1
1NetTie_2NetTie:NetTie-2_SMD_Pad0.5mmNT1
1PackNTestPointTested:testTP8
1PackPTestPointTested:testTP9
1RXTested:testTP4
1SCLConnector_PinHeader_1.00mm:PinHeader_1x01_P1.00mm_VerticalTP18
1SDAConnector_PinHeader_1.00mm:PinHeader_1x01_P1.00mm_VerticalTP17
1SSM6J507NU_LFSSM6J507NU:TRANS_SSM6J507NU_LFQ6
1STUSB4500QTRPackage_DFN_QFN:QFN-24-1EP_4x4mm_P0.5mm_EP2.7x2.7mmU2
1TXTested:testTP3
1UDPITested:testTP2
1VSSConnector_PinHeader_1.00mm:PinHeader_1x01_P1.00mm_VerticalTP20

Questions

How big is the BMS PCB?

It measures 38 × 24 mm and has 2 copper layers, 1.6 mm thick.

What parts does the BMS use?

82 parts, built around the ATTINY816-MN, BQ28Z610DRZR-R1, ESDA25P35-1U1M and MM3Z5V6C. The full list of its parts is on this page, with links to each part's symbol and footprint where PCBKit's library has them.

Where can I download the BMS KiCad files?

From the SMalasGit/2s-BMS repository on GitHub, at the commit this page was made from: the board is BMS.kicad_pcb and its schematic BMS.kicad_sch. PCBKit opens the board in the browser, with nothing to install.

Can I use the BMS design in my own project?

Its repository states no licence, so its author keeps all rights: ask SMalasGit before reusing the design.

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