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2 layers33 × 10 mmTPS54202SwitchingPSU, the printed circuit board in 3D

5V 2A Power Supply using the TI TPS54202

Size
33 × 10 mm
Copper layers
2
Thickness
1.6 mm
Parts
10
Nets
7
Pads
24
Tracks, vias
63, 11
Pours
5
Routed
Yes
KiCad
KiCad 9.0 (file 20241229)
Created
9 Jul 2025
Updated
19 Jul 2025

Overview

TPS54202SwitchingPSU is an open-source printed circuit board by phildimond, from the phildimond/TPS54202SwitchingPSU repository on GitHub, published under the GPL-3.0 licence. It is a 2-layer board of 33 × 10 mm with 10 parts on 7 nets, routed with 63 tracks and 11 vias.

It is built around the TPS54202DDC. Its parts include 4 capacitors, 2 resistors, 2 connectors, 1 IC and 1 inductor.

Main components

1

README

README.md

5V 2A Power Supply using the TI TPS54202

Copyright (c) 2025 Phillip Dimond

Uses my personal favourite switching controller, good for up to 2A.. Changing the FB resistors will change the ouput voltage though efficiency may suffer. Input coltage is designed to be 9V to 25V DC

Released under the Attribution-NonCommercial-ShareAlike 4.0 International license. See the LICENSE file for details. If for some weird reason you want to make a commercial version, please contact me, don't just copy it. My licence fee will be a donation to a charity I'll specify and it's won't be much for a simple project like this.

The Gerbers are laid out in the correct format for JLCPCB, you can simply upload the ZIP file to them and order the boards.

Parts

10
QtyValueFootprintReferences
2Header_2_pinConnector_PinHeader_2.54mm:PinHeader_1x02_P2.54mm_VerticalCN1, CN2
10u1FCapacitor_SMD:C_0805_2012Metric_Pad1.18x1.45mm_HandSolderC1
1100kResistor_SMD:R_0805_2012Metric_Pad1.20x1.40mm_HandSolderR1
110uHTPS54202SwitchingPSU:Inductor_TDK_VLS6045EX-150ML1
113k7Resistor_SMD:R_0805_2012Metric_Pad1.20x1.40mm_HandSolderR2
122uFCapacitor_SMD:C_1206_3216Metric_Pad1.33x1.80mm_HandSolderC4
147uFCapacitor_SMD:C_1210_3225Metric_Pad1.33x2.70mm_HandSolderC2
168pFCapacitor_SMD:C_0805_2012Metric_Pad1.18x1.45mm_HandSolderC3
1TPS54202DDCPackage_TO_SOT_SMD:SOT-23-6U1

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Questions

How big is the TPS54202SwitchingPSU PCB?

It measures 33 × 10 mm and has 2 copper layers, 1.6 mm thick.

What parts does the TPS54202SwitchingPSU use?

10 parts, built around the TPS54202DDC. The full list of its parts is on this page, with links to each part's symbol and footprint where PCBKit's library has them.

Where can I download the TPS54202SwitchingPSU KiCad files?

From the phildimond/TPS54202SwitchingPSU repository on GitHub, at the commit this page was made from: the board is TPS54202SwitchingPSU.kicad_pcb and its schematic TPS54202SwitchingPSU.kicad_sch. PCBKit opens the board in the browser, with nothing to install.

Can I use the TPS54202SwitchingPSU design in my own project?

Its repository publishes it under the GPL-3.0 licence: you may reuse it on that licence's terms (keep the author's notice, and for a copyleft licence share your changes alike).