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2 layers34 × 41 mmOSMC Module Generic Receiver, the printed circuit board in 3D

OSMC Module Generic Receiver

Koalaven/Open-Source-Modular-Controller

A modular controller that can be configure to how you want to use it

Size
34 × 41 mm
Copper layers
2
Thickness
1.6 mm
Parts
5
Nets
15
Pads
36
Tracks, vias
54, 6
Pours
1
Routed
Yes
KiCad
KiCad 9.0 (file 20241229)
Created
1 Sep 2025
Updated
23 Apr 2026

Overview

OSMC Module Generic Receiver is an open-source printed circuit board by Koalaven, from the Koalaven/Open-Source-Modular-Controller repository on GitHub. It is a 2-layer board of 34 × 41 mm with 5 parts on 15 nets, routed with 54 tracks and 6 vias.

README

README.md

Open Source Modular Controller

Using a modular, reconfigurable hardware architecture to create a customizable USB HID game controller.

Project Details

The Open Source Modular Controller project is a fully modular and customizable gaming input system. Users can freely rearrange joysticks, buttons, and future input modules on a set of interchangeable receiver boards to build a layout that fits their gameplay style, ergonomic needs, or accessibility requirements.

The controller connects over USB and is recognized as a standard Human Interface Device (HID) with no additional drivers required.

Current State

The current prototype includes:

  • A functional ESP32‑S3‑based main controller
  • Hot-swappable joystick and button modules
  • Receiver boards that can be placed anywhere in the 3D‑printed shell
  • USB HID communication via TinyUSB

The system operates as a recognized USB gamepad on Windows. Some hardware issues were identified and corrected in updated revisions.

Project Structure

The repository is organized as follows:

  1. Firmware – ESP32‑S3 code handling HID communication and module input processing.
    Link: Firmware
  2. Software – PC‑side utilities or test scripts (coming soon).
  3. Hardware – KiCad project files, schematics, PCBs, and 3D‑printed shell models.
    Link: Hardware
  4. Documentation – Assembly instructions, diagrams, semester report, and testing notes.
    Link: Documentation

Features

  • Modular input modules (buttons, joystick, future sensors)
  • Repositionable input layout using multiple receiver boards
  • ESP32‑S3 native USB HID support
  • Open‑source hardware and firmware
  • 3D‑printable ergonomic controller shell

System Architecture

Core system components include:

  • Receiver boards distributing power, signals, and micro-controller
  • Module boards for inputs (joystick/button)
  • 3D‑printed enclosure with heat‑set inserts for secure mounting

USB HID enumeration and report handling are implemented using TinyUSB. Modules communicate through standardized connectors to the controller board.

Bill of Materials

A full BOM including the ESP32‑S3 boards, connector sets, resistors, capacitors, PCBs, wire, and 3D‑printed components is provided in the documentation.
BOM

Tools Used

Software

  • Arduino IDE
  • KiCad
  • OnShape (frame design)
  • GitHub Desktop
  • Cura slicer

Hardware

  • 3D printer
  • Soldering iron
  • Hot air station
  • Multimeter
  • Tweezers

Assembly Overview

  1. Gather materials (refer to BOM).
  2. Order PCBs (Gerber files included).
  3. 3D print shell and module housings.
  4. Clean and prepare boards.
  5. Solder components (headers, ESP32 module, connectors, buttons/joysticks).
  6. Upload firmware via Arduino IDE.
  7. Install modules into the shell.
  8. Test controller.

Full assembly guide

What the Project Could Use Next

  1. On‑board processing for more advanced input mapping
  2. PCB adjustment and testing
  3. Wireless mode using Bluetooth HID
  4. Additional module types (battery, gyroscope, sliders, touchpads)

Semester End Report

For the Enterprise Program at Michigan Tech there is a end of semester and project report for the project to summarize the progress of the project. Link

Acknowledgements

This project is supported by the Open Source Hardware Enterprise at Michigan Technological University.

Helpful Links

References

GitHub Doc

Alpakka conroller

Proteus ControllerTM kit

Thrustmaster

Adafruit ADS1X15 Library

Parts

5
QtyValueFootprintReferences
3SolderJumper_3_OpenJumper:SolderJumper-3_P1.3mm_Open_Pad1.0x1.5mmJP9, JP10, JP11
1OSMC Module Board w/pinsLibrary:Module standard pin largeU1

The 4 most common of 5 parts.

Questions

How big is the OSMC Module Generic Receiver PCB?

It measures 34 × 41 mm and has 2 copper layers, 1.6 mm thick.

What parts does the OSMC Module Generic Receiver use?

5 parts. The full list of its parts is on this page, with links to each part's symbol and footprint where PCBKit's library has them.

Where can I download the OSMC Module Generic Receiver KiCad files?

From the Koalaven/Open-Source-Modular-Controller repository on GitHub, at the commit this page was made from: the board is Hardware/PCBs/module/OSMC_Module_Generic_Receiver/OSMC_Module_Generic_Receiver.kicad_pcb and its schematic Hardware/PCBs/OSMC_Receiver/Modules.kicad_sch. PCBKit opens the board in the browser, with nothing to install.

Can I use the OSMC Module Generic Receiver design in my own project?

Its repository states no licence, so its author keeps all rights: ask Koalaven before reusing the design.

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