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2 layers100 × 100 mmCuptorul, the printed circuit board in 3D

Andy's Workshop reflow oven (awreflow2)

Size
100 × 100 mm
Copper layers
2
Thickness
1.6 mm
Parts
59
Nets
57
Pads
193
Tracks, vias
661, 91
Pours
7
Routed
Yes
KiCad
KiCad 4
Created
14 Jun 2019
Updated
17 Jun 2019

Overview

Cuptorul is an open-source printed circuit board by kelogs, from the kelogs/awreflow3 repository on GitHub, published under the MIT licence. It is a 2-layer board of 100 × 100 mm with 59 parts on 57 nets, routed with 661 tracks and 91 vias.

It is built around the ATMEGA88-20AU, MAX31855KASA+T and L78L33ACZ, with the MOC3020M, C1815 and C945 among its other parts. Its parts include 17 resistors, 10 capacitors, 7 ICs, 7 connectors and 2 diodes. It belongs with the AVR (ATmega, ATtiny) boards of this library.

Main components

6

README

README.md

AW reflow 3

awreflow3 is a reflow oven for soldering PCBs based on Andy's Workshop awreflow2. Technically, this repository contains the missing electric diagram and a layout for the oven, with some modifications in order to suit the parts I had lying around. The purpose of this repository is that you can also pull the files and modify them according to your needs.

Prerequisites

This project has been developed with KiCad

Notes

If you have to order the MOC3020 from the schematic you could get a MOC3023 instead and do away with the Q2 transistor and adjoining resistors.

Other things worth mentioning on the actual oven. Get one based on halogen heating elements just like Andy has done. Mine is a quartz elements oven and the PID is totally useless due to its very high inertia. I had to bypass the PID and hardcode some time intervals where power level is 0% and others where power is driven at 100%. At 1000W power and and 9L volume my oven can still bake a full tray of leaded solder PCBs, only a bit slower than others. Here is how it looks:

img1 img2 img3

NOTE I currently have 9 extra PCBs already made. If you would like one drop me a message here and I'll deliver it for $3.44 + shipping + Paypal taxes

License

MIT

Parts

59
QtyValueFootprintReferences
6100nFCapacitors_THT:C_Disc_D3.8mm_W2.6mm_P2.50mmC2, C3, C4, C5, C6, C9
410kResistors_THT:R_Axial_DIN0207_L6.3mm_D2.5mm_P10.16mm_HorizontalR3, R5, R10, R21
410kResistors_THT:R_Axial_DIN0516_L15.5mm_D5.0mm_P25.40mm_HorizontalR13, R14, R16, R17
21kResistors_THT:R_Axial_DIN0207_L6.3mm_D2.5mm_P10.16mm_HorizontalR4, R6
224pFCapacitors_THT:C_Disc_D4.3mm_W1.9mm_P5.00mmC7, C8
2300Resistors_THT:R_Axial_DIN0207_L6.3mm_D2.5mm_P10.16mm_HorizontalR7, R8
247 (40mA)Resistors_THT:R_Axial_DIN0207_L6.3mm_D2.5mm_P10.16mm_HorizontalR9, R11
2VaristorVaristors:RV_Disc_D15.5_W3.9_P7.5RV1, RV2
2beadInductors_SMD:L_0805_HandSolderingL1, L2
110nFCapacitors_THT:C_Disc_D3.8mm_W2.6mm_P2.50mmC10
12k1 (1mA)Resistors_THT:R_Axial_DIN0207_L6.3mm_D2.5mm_P10.16mm_HorizontalR1
1300 (10mA)Resistors_THT:R_Axial_DIN0207_L6.3mm_D2.5mm_P10.16mm_HorizontalR2
1330nFCapacitors_THT:C_Disc_D7.5mm_W4.4mm_P5.00mmC1
1360Resistors_THT:R_Axial_DIN0207_L6.3mm_D2.5mm_P10.16mm_HorizontalR12
1ATMEGA88-20AUHousings_QFP:TQFP-32_7x7mm_Pitch0.8mmU1
1C1815TO_SOT_Packages_THT:TO-92_Inline_WideQ2
1C945TO_SOT_Packages_THT:TO-92_Inline_WideQ1
1CONN_5Vscrew_terminal:em367502vP1
1CONN_FANConnectors_Molex:Molex_KK-6410-02_02x2.54mm_StraightP14
1CONN_ISPPin_Headers:Pin_Header_Straight_2x03_Pitch2.54mmP13
1CONN_MAINSConnectors_Phoenix:PhoenixContact_GMSTBVA-G_02x7.50mm_VerticalP10
1CONN_OVENConnectors_Phoenix:PhoenixContact_GMSTBVA-G_02x7.50mm_VerticalP9
1CONN_TH_COUP_AMounting_Holes:MountingHole_4.3mm_M4_Pad_ViaP8
1CONN_TH_COUP_BMounting_Holes:MountingHole_3.2mm_M3_Pad_ViaP15
1CrystalCrystals:Crystal_HC50_VerticalY1
1FuseResistors_THT:R_Axial_Power_L38.0mm_W6.4mm_P40.64mmF1
1HC-05-6pin-headerPin_Headers:Pin_Header_Straight_1x06U6
1L78L33ACZTO_SOT_Packages_THT:TO-92_Inline_WideIC1
1LINKLEDs:LED_D5.0mmD1
1MAX31855KASAHousings_SOIC:SOIC-8_3.9x4.9mm_Pitch1.27mmU5
1MOC3020MHousings_DIP:DIP-6_W7.62mmU4
1NOKIA5110Pin_Headers:Pin_Header_Straight_1x08U2
1OPTO-TRANSISTORHousings_DIP:DIP-6_W7.62mmU3
1Rotary_Encoder_SwitchRotary_Encoders:RotaryEncoder_Alps_EC11E-Switch_Vertical_H20mm_CircularMountingHolesSW1
1TRIACTO_SOT_Packages_THT:TO-220_Neutral123_VerticalD2

The 52 most common of 59 parts.

Questions

How big is the Cuptorul PCB?

It measures 100 × 100 mm and has 2 copper layers, 1.6 mm thick.

What parts does the Cuptorul use?

59 parts, built around the ATMEGA88-20AU, MAX31855KASA+T, L78L33ACZ and MOC3020M. The full list of its parts is on this page, with links to each part's symbol and footprint where PCBKit's library has them.

Where can I download the Cuptorul KiCad files?

From the kelogs/awreflow3 repository on GitHub, at the commit this page was made from: the board is cuptorul.kicad_pcb. PCBKit opens the board in the browser, with nothing to install.

Can I use the Cuptorul design in my own project?

Its repository publishes it under the MIT licence: you may reuse it on that licence's terms (keep the author's notice, and for a copyleft licence share your changes alike).

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