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4 layers58.4 × 28.8 mmSSDV3, the printed circuit board in 3D

A 12S battery eliminator circuit for UAS applications. Please see the UBCO Aerospace fork for the latest release.

Size
58.4 × 28.8 mm
Copper layers
4
Thickness
1.59 mm
Parts
69
Nets
30
Pads
275
Tracks, vias
192, 195
Pours
21
Routed
Yes
KiCad
KiCad 9.0 (file 20241229)
Created
19 Sep 2025
Updated
6 Feb 2026

Overview

SSDV3 is an open-source printed circuit board by jnjoaquin, from the jnjoaquin/SSDV3 repository on GitHub, published under the CERN-OHL-W-2.0 licence. It is a 4-layer board of 58.4 × 28.8 mm with 69 parts on 30 nets, routed with 192 tracks and 195 vias.

It is built around the LM5146RGY, BSZ146N10LS5 and BAT46WS, with the SM02B-GHS-TB(LF)(SN) and SM03B-GHS-TB(LF)(SN) among its other parts. Its parts include 23 capacitors, 17 resistors, 8 connectors, 6 diodes and 3 transistors.

Main components

5

README

README.md

This project has been migrated to the UBCO Aerospace Club 2025_SSDV3 fork.

The Super Step Down V3

Top View

The SSDV3 is an independently-made, non-isolated DC/DC converter designed for unmanned aerial systems (UAS). The module is intended for converting 50V battery input down to 5-12V output at a maximum load of 8A. It acts as a reliable battery-eliminator circuit (BEC) through effective regulation in the presence of large line voltage and load current transients.

Comparison with Last Super Step Down

This design is motivated by the challenges encountered by the UBCO Aerospace Club with their Jellyfish quadcopter when powering auxiliary electronics off the drone's main battery. Lessons were learned through a variety of integration failures, investigations, and validation testing, and these experiences informed the development of version 3 of the Super Step Down series.

Comparison

Improvements from the previous version:

  • Dramatically improved regulation during line and load transients
  • Considerable footprint area reduction by 16.5%
  • Configurable output voltages instead of a fixed 5V output
  • Added ESD protection on inputs
  • Features reverse polarity protection
  • Uses direct solder pads instead of terminal block for output connection

Specifications

Input Voltage20-60V
Max Transient Voltage100V (clamping starts at 70V)
Output Voltage(s)5.1V, 7.4V, 9.6V, 12V
Max Output Current*8A
Typical Efficiency88%
Est. Voltage Overshoot200mV

Performance Curves

Voltage ripple at 5.1V Output

Voltage ripple 5.1V

Transient response of 5.1V 0-5A Output

Transient response

Efficiency Measurements

Efficiency measurements

Copyright Notice

Copyright © Julian Joaquin 2026

Hardware Source Licensed under CERN-OHL-W version 2

Parts

69
QtyValueFootprintReferences
622uFCapacitor_SMD:C_1206_3216MetricC18, C19, C20, C21, C22, C23
5100nFCapacitor_SMD:C_0603_1608MetricC2, C3, C4, C10, C13
54.7uFCapacitor_SMD:C_1206_3216MetricC5, C6, C7, C8, C9
4SolderPadConnector_Wire:SolderWirePad_1x01_SMD_3x6mmJ1, J4, J5, J6
320kResistor_SMD:R_0603_1608MetricR6, R8, R12
3BSZ146N10LS5Package_SON_JJ:Infineon_PG-TSDSON-8-26_3.3x3.3mm_P0.65mm_ThermalVias-D0.3mmQ1, Q2, Q3
3MountingHoleMountingHole:ToolingHole_1.152mmH1, H2, H3
21.5kResistor_SMD:R_0603_1608MetricR1, R11
22.2Resistor_SMD:R_0603_1608MetricR4, R9
2BAT46WSDiode_SMD:D_SOD-323D2, D3
2LOGOLOGOG***, G***
2SolderPadConnector_Wire:SolderWirePad_1x01_SMD_1.5x3mmJ2, J3
10Resistor_SMD:R_0603_1608MetricR7
11.5nFCapacitor_SMD:C_0603_1608MetricC15
1100uFCapacitor_Tantalum_SMD:CP_EIA-7343-20_Kemet-V_HandSolderC24
110kResistor_SMD:R_0603_1608MetricR13
112kResistor_SMD:R_0603_1608MetricR3
1150kResistor_SMD:R_0603_1608MetricR2
11kResistor_SMD:R_0805_2012MetricR17
12.2uFCapacitor_SMD:C_0805_2012MetricC11
1241802B92200GHeatsink_JJ:24180xB9x200GHS1
124kResistor_SMD:R_0603_1608MetricR5
13.48kResistor_SMD:R_0603_1608MetricR15
13.74kResistor_SMD:R_0603_1608MetricR16
14.7nFCapacitor_SMD:C_0603_1608MetricC16
14.7uHInductor_SMD:L_Bourns_SRP1038C_10.0x10.0mmL1
147nFCapacitor_SMD:C_0603_1608MetricC12
1560Resistor_SMD:R_0603_1608MetricR10
16.81kResistor_SMD:R_0603_1608MetricR14
160VDiode_SMD:D_SMFD5
164VDiode_SMD:D_SMBD1
168pFCapacitor_SMD:C_0603_1608MetricC17
17.4VJumper:SolderJumper-2_P1.3mm_Open_TrianglePad1.0x1.5mmJP1
18.2pFCapacitor_SMD:C_0603_1608MetricC14
18VPackage_TO_SOT_SMD:SOT-23-3D6
19.6VJumper:SolderJumper-2_P1.3mm_Open_TrianglePad1.0x1.5mmJP2
1GREENLED_SMD:LED_0805_2012MetricD4
1LM5050-1Package_TO_SOT_SMD:TSOT-23-6U1
1LM5146Package_QFN_JJ:Texas_RGY0020B_EP_3.5x4.5mm_P0.5mm_ThermalVias-D0.3mmU2
1NetTie_2NetTie:NetTie-2_SMD_Pad0.5mmNT1
1SM02B-GHS-TB(LF)(SN)Connector_JST:JST_GH_SM02B-GHS-TB_1x02-1MP_P1.25mm_HorizontalJ7
1SM03B-GHS-TB(LF)(SN)Connector_JST:JST_GH_SM03B-GHS-TB_1x03-1MP_P1.25mm_HorizontalJ8

Questions

How big is the SSDV3 PCB?

It measures 58.4 × 28.8 mm and has 4 copper layers, 1.59 mm thick.

What parts does the SSDV3 use?

69 parts, built around the LM5146RGY, BSZ146N10LS5, BAT46WS and SM02B-GHS-TB(LF)(SN). The full list of its parts is on this page, with links to each part's symbol and footprint where PCBKit's library has them.

Where can I download the SSDV3 KiCad files?

From the jnjoaquin/SSDV3 repository on GitHub, at the commit this page was made from: the board is kicad/SSDV3.kicad_pcb and its schematic kicad/SSDV3.kicad_sch. PCBKit opens the board in the browser, with nothing to install.

Can I use the SSDV3 design in my own project?

Its repository publishes it under the CERN-OHL-W-2.0 licence: you may reuse it on that licence's terms (keep the author's notice, and for a copyleft licence share your changes alike).

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