Flopper one

flopper-one

Flipper zero-type firmware with an ESP32. Featuring IR, NFC, BLE, wifi, with a dpad and an lcd display. Not designed using any guide!

I've always thought that the flipper zero was pretty cool, but the $200 price point made it seem out of reach.

I joined up blueprint, made the hackpad, learned a lot and had a lot of fun.

Then I saw the sorta flipper zero. This was truly inspring. I saw it, and I thought to myself, I could totally do that. And it turns out I have like half the parts! The ESP has wifi and bluetooth built in (you usually need to pay like $60 extra for wifi on a flipper), all that's left is to add... all the other stuff.

Since this is my second PCB project, I opted for a module build. In the end, this made the pcb quite crowded and taught me a lot about good routing (and I still had to use the smd TP4056 IC, you'll see later)

Basically, after the ESP, we need a UI, IR, NFC, and RFID.

The UI is some buttons in a dpad and a display.

IR is incredibly easy. It's literally an LED (with some passives sprinkled in), and then a TSOP38238 to recieve.

For NFC/RFID, I opted for the PN532 module. I breifly entertained the idea of using the bare PN532 chip and fully integrating it, but the datasheet is 222 pages long and the application circuit (page 212, figure 51) seems pretty involved if I do say so myself.

incomplete nfc circuit... yeah its pretty complicated

At this point it's cheaper AND smaller to just use the module. So that's what I did

Then I thought it'd be fun to add power management. "fun." If only it was simple like the xiao! I added the TP4056 IC because I was feeling fancy. I asked on slack, and it turns out you need a boost converter. To get your 3.7v battery up to 5v... so that it can go back down to 3.3v. I used a module for the boost converter. But I still got to add fun charging status LEDs! Also I got the "opportunity" to google translate Chinese datasheets.

I also discovered some... interesting hacks like how the VIN pin on the esp is actually 5v out when the usb is plugged in. Meaning we can charge from VIN... and then later discharge also to VIN.

I added a physical switch to prevent backflow. So congratulations, users are now trusted with power supply logic!

Schematic

Assembly

IMPORTANT: See CAD/README.md for notes.

PCB

BOM in table format

see BOM.csv.

This BOM format has been approved by the blueprint team

How to use

Plug the esp into your computer and flash the firmware in /firmware using platformIO in vscode. For now, firmware will run a self-test. In the future, once I verify hardware is working etc, I'll put more details about that in there. (once I have a real UI working)

The reason why firmware's a stub rn is explained in the firmware readme.

See more in firmware/README.md !