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2 layers100 × 100 mmAthena, the printed circuit board in 3D

2.1 audio crossover and headphone amplifier

Size
100 × 100 mm
Copper layers
2
Thickness
1.6 mm
Parts
136
Nets
59
Pads
287
Tracks, vias
330, 11
Pours
6
Routed
Yes
KiCad
KiCad 4
Created
22 Feb 2018
Updated
9 May 2018

Overview

Athena is an open-source printed circuit board by JanKoppe, from the JanKoppe/athena repository on GitHub. It is a 2-layer board of 100 × 100 mm with 136 parts on 59 nets, routed with 330 tracks and 11 vias.

It is built around the NE5532, OPA2134UA and TL072, with the NRJ6HF among its other parts. Its parts include 24 resistors, 18 capacitors, 9 connectors, 6 ICs and 3 diodes. It belongs with the audio and music boards of this library.

Main components

4

README

README.md

Athena

2.1 audio crossover and headphone amplifier

This is a work-in-progress on a simple 2.1 audio crossover using active 2nd-order RC filters, as well as a headphone amplifier based on the popular CMoy design. The PCBs have not yet been ordered and confirmed.

Crossover frequency

The crossover frequency is set by the resistors R11-R16 and the capacitors C5-C10. Keep the values for all components the same.

equation

Using a fixed, commonly available 100nF capacitor the following (and more) corner frequencies can be set:

ResistanceFrequency
22 kOhms72,34 Hz
20 kOhms79,57 Hz
18 kOhms88,42 Hz
16 kOhms99,47 Hz
15 kOhms106,10 Hz
13 kOhms122,48 Hz
12 kOhms132,64 Hz

Power supply

The unit should be powered by at least 12 volts DC, but no more than 30 volts DC. More voltage will give you higher headroom for greater amplification (headphone) and high-level signal handling, though you should be able to use a regular 12 volts DC power supply for consumer line levels.

Attention: The power supply must never be connected to signal ground because this schematic referencing ground to VCC/2, i.e. the power supply ground is actually the negative voltage rail. Using a wall wart power supply you should not run into any issues. This avoids adding large capacitors in series on the outputs.

Enclosure

Use Fischer Elektronik KOH-1100 and KOH-2100 case components with lasercut panels from 2mm plexiglas for the enclosure. CAD files for panel cutouts are included.

Parts

136
QtyValueFootprintReferences
71VIAvia:VIA-0.6V1, V2, V10, V11, V12, V13, V14, V15, V16, V17, V18, V19, V20, V21, V22, V23 +55
16100nCapacitors_SMD:C_0805_HandSolderingC1, C2, C4, C5, C6, C7, C8, C9, C10, C12, C13, C14, C15, C16, C17, C18
6100kResistors_SMD:R_0603_HandSolderingR1, R2, R17, R18, R19, R20
610kResistors_SMD:R_0603_HandSolderingR3, R4, R9, R10, R21, R22
622kResistors_SMD:R_0603_HandSolderingR11, R12, R13, R14, R15, R16
4LUM 1503-09Lumberg:LUM1503-09J1, J2, J3, J9
4NE5532Housings_SOIC:SOIC-8_3.9x4.9mm_Pitch1.27mmU1, U4, U5, U6
4NRJ6HFNRJ6HF:NRJ6HFJ4, J6, J7, J8
210u/16vCapacitors_SMD:CP_Elec_4x5.3C3, C11
22k7Resistors_SMD:R_0603_HandSolderingR5, R6
2330RResistors_SMD:R_0603_HandSolderingR23, R24
28k2Resistors_SMD:R_0603_HandSolderingR7, R8
110k logPotentiometers:Potentiometer_Trimmer_ACP_CA6v_HorizontalRV2
110k logPotentiometers:Potentiometer_Alps_RK09L_Double_VerticalRV1
11n4001Diodes_THT:D_DO-41_SOD81_P7.62mm_HorizontalD1
1DC BU21 90Connectors:BARREL_JACKJ5
1LEDLEDs:LED_D3.0mm_Horizontal_O3.81mm_Z6.0mmD2
1LEDLEDs:LED_D3.0mm_Horizontal_O1.27mm_Z2.0mmD3
1MS 500FVTMS-500:MS500FVTSW1
1OPA2134Housings_SOIC:SOIC-8_3.9x4.9mm_Pitch1.27mmU3
1TL072Housings_SOIC:SOIC-8_3.9x4.9mm_Pitch1.27mmU2

The 134 most common of 136 parts.

Questions

How big is the Athena PCB?

It measures 100 × 100 mm and has 2 copper layers, 1.6 mm thick.

What parts does the Athena use?

136 parts, built around the NE5532, OPA2134UA, TL072 and NRJ6HF. The full list of its parts is on this page, with links to each part's symbol and footprint where PCBKit's library has them.

Where can I download the Athena KiCad files?

From the JanKoppe/athena repository on GitHub, at the commit this page was made from: the board is Athena.kicad_pcb. PCBKit opens the board in the browser, with nothing to install.

Can I use the Athena design in my own project?

Its repository states no licence, so its author keeps all rights: ask JanKoppe before reusing the design.

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