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2 layers150 × 40 mmBicopter, the printed circuit board in 3D

Design files for a PCB Bicopter

Size
150 × 40 mm
Copper layers
2
Thickness
1.6 mm
Parts
79
Nets
59
Pads
272
Tracks, vias
922, 54
Pours
2
Routed
Yes
KiCad
KiCad 5 (file 20171130)
Created
8 Feb 2022
Updated
30 Sep 2023

Overview

Bicopter is an open-source printed circuit board by InputBlackBoxOutput, from the InputBlackBoxOutput/Bicopter repository on GitHub, published under the MIT licence. It is a 2-layer board of 150 × 40 mm with 79 parts on 59 nets, routed with 922 tracks and 54 vias.

It is built around the ESP32-WROOM-32, MT3608 and DW01A, with the MPU-6050, TP4056 and AO3400A among its other parts. Its parts include 26 resistors, 10 diodes, 9 connectors, 7 capacitors and 7 ICs. It belongs with the ESP32 boards of this library.

Main components

10

README

README.md

Bicopter

A bicopter is a type of unmanned aerial vehicle that features two rotors for generating lift and controlling its movement. Unlike traditional quadcopters, which have four rotors, bicopters use only two rotors to achieve flight.

Assembly

  • Uses a PCB that acts at the frame and provides support to all the other components.
  • Two motors each connected to a servo motor using a 3D-printed contraption
  • The propellers have a mounting boss with a hole diameter equal to the motor shaft diameter
  • The servos are attached to the PCB using strong glue
  • The rechargeable lithium-ion (Li-ion) battery is mounted under the PCB using zip ties
  • The landing gears are 3D printed and attached to the PCB using screws and nuts
assembly

Hardware block diagram

  • ESP32 WROOM:
    • Control BLDC and servo motors to maintain flight
    • Communicate with the remote controller
  • BLDC motor: Provide lift
  • Servo motor: Tilt BLDC motors to move the craft
  • LED:
    • Help locate the craft in the dark
    • Indicate battery voltage level
  • LiPo battery + BMS:
    • Charge the battery
    • Check battery voltage level
    • Perform power conversion

Hardware block diagram

Application Interface Screenshot

  • Connect to the bicopter
  • Send flight control information
  • Receive and display battery and communication strength information

Application interface

Made with lots of ⏱️, 📚 and ☕ by InputBlackBoxOutput

Parts

79
QtyValueFootprintReferences
101kResistor_SMD:R_0805_2012Metric_Pad1.20x1.40mm_HandSolderR3, R4, R5, R13, R14, R16, R22, R23, R25, R26
910kResistor_SMD:R_0805_2012Metric_Pad1.20x1.40mm_HandSolderR2, R7, R8, R9, R11, R12, R18, R20, R21
4100RResistor_SMD:R_0805_2012Metric_Pad1.20x1.40mm_HandSolderR1, R6, R19, R24
4LEDLED_SMD:LED_0805_2012Metric_Pad1.15x1.40mm_HandSolderD2, D3, D4, D10
4MountingHoleMountingHole:MountingHole_2.2mm_M2H1, H2, H3, H4
20.1uFCapacitor_SMD:C_0805_2012Metric_Pad1.18x1.45mm_HandSolderC3, C7
210uFCapacitor_SMD:C_0805_2012Metric_Pad1.18x1.45mm_HandSolderC1, C2
222uFCapacitor_SMD:C_0805_2012Metric_Pad1.18x1.45mm_HandSolderC5, C6
2AO3400APackage_TO_SOT_SMD:SOT-23Q1, Q2
2Conn_01x03_MaleConnector_PinHeader_2.54mm:PinHeader_1x03_P2.54mm_VerticalJ1, J2
2Conn_01x04Board:Wire-Pad-01x04J6, J8
2Conn_01x06Connector_PinHeader_1.00mm:PinHeader_1x06_P1.00mm_Vertical_SMD_Pin1LeftJ3, J5
2SS-12Diode_SMD:D_SMBD1, D5
2SW_PushButton_Switch_SMD:SW_SPST_B3U-1000PSW1, SW2
11.2kResistor_SMD:R_0805_2012Metric_Pad1.20x1.40mm_HandSolderR17
12.2nFCapacitor_SMD:C_0805_2012Metric_Pad1.18x1.45mm_HandSolderC4
122uHInductor_SMD:L_10.4x10.4_H4.8L1
14.7kResistor_SMD:R_0805_2012Metric_Pad1.20x1.40mm_HandSolderR10
17.5kResistor_SMD:R_0805_2012Metric_Pad1.20x1.40mm_HandSolderR15
1A+Board:Wire-PadTP1
1A-Board:Wire-PadTP2
1AO3401APackage_TO_SOT_SMD:SOT-23Q3
1B+Board:Wire-PadTP3
1B-Board:Wire-PadTP4
1Conn_01x02Board:Wire-Pad-01x02J7
1Conn_01x06_FemaleBoard:Wire-Pad-01x06J4
1DW01APackage_TO_SOT_SMD:SOT-23-6_HandsolderingIC1
1ESP32-WROOM-32RF_Module:ESP32-WROOM-32U3
1FS8205ABoard:SOP65P640X120-8NQ4
1HT7833-1-SOT89Package_TO_SOT_SMD:SOT-89-3U2
1HT7850-1-SOT89Package_TO_SOT_SMD:SOT-89-3U1
1LED-BLUELED_SMD:LED_0805_2012Metric_Pad1.15x1.40mm_HandSolderD7
1LED-REDLED_SMD:LED_0805_2012Metric_Pad1.15x1.40mm_HandSolderD6
1MPU-6050Sensor_Motion:InvenSense_QFN-24_4x4mm_P0.5mmU4
1MT3608Package_TO_SOT_SMD:SOT-23-6U5
1SS14Diode_SMD:D_SMBD9
1SS34Diode_SMD:D_SMC_HandsolderingD8
1SW_SPSTBoard:SW_SPDT_PCM12SW3
1TP4056Board:SOP127P600X175-9NU6
1USB_C_Plug_USB2.0Connector_USB:USB_C_Receptacle_HRO_TYPE-C-31-M-12P1

The 75 most common of 79 parts.

Questions

How big is the Bicopter PCB?

It measures 150 × 40 mm and has 2 copper layers, 1.6 mm thick.

What parts does the Bicopter use?

79 parts, built around the ESP32-WROOM-32, MT3608, DW01A and MPU-6050. The full list of its parts is on this page, with links to each part's symbol and footprint where PCBKit's library has them.

Where can I download the Bicopter KiCad files?

From the InputBlackBoxOutput/Bicopter repository on GitHub, at the commit this page was made from: the board is hardware/board.kicad_pcb. PCBKit opens the board in the browser, with nothing to install.

Can I use the Bicopter design in my own project?

Its repository publishes it under the MIT licence: you may reuse it on that licence's terms (keep the author's notice, and for a copyleft licence share your changes alike).

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