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2 layers63.5 × 15.4 mmVideo isolator, the printed circuit board in 3D

Video isolator

hjf/video-isolator1

A video isolation circuit for adding inputs such as Y/C (S-Video) to hot-chassis TVs, including the Sony KV-1484, KV-2184, and KV-1442.

Size
63.5 × 15.4 mm
Copper layers
2
Thickness
1.6 mm
Parts
23
Nets
19
Pads
61
Tracks, vias
91, 0
Pours
38
Routed
Yes
KiCad
KiCad 8.0 (file 20240108)
Created
21 Oct 2026
Updated
21 Oct 2026

Overview

Video isolator is an open-source printed circuit board by hjf, from the hjf/video-isolator repository on GitHub. It is a 2-layer board of 63.5 × 15.4 mm with 23 parts on 19 nets, routed with 91 tracks and 0 vias.

It is built around the BC548. Its parts include 10 resistors, 4 capacitors, 4 transistors, 2 connectors and 1 IC. It belongs with the interfaces and adapters boards of this library.

Main components

1

README

README.md

Video isolator

A video isolation circuit for adding inputs such as Y/C (S-Video) to hot-chassis TVs, including the Sony KV-1484, KV-2184, and KV-1442.

The primary use is adding a chroma (C) input to a TV that already has an isolated composite video input. Luma (Y) uses the existing video input path.

Safety

This modification is intended for people experienced in servicing hot-chassis TVs. A mistake can cause a fatal electric shock or damage connected equipment, including a console.

These notes describe the original modification, not a complete installation or safety procedure. Wiring and supply rails must be verified for the specific TV.

Do not connect the isolated and non-isolated grounds together. Incorrect power or ground connections can defeat isolation without any obvious sign of damage.

Compatibility and circuit reference

The TV models above were sold with and without AV inputs. This project primarily targets versions with AV inputs. A version without AV inputs may require one isolator for composite video or two for Y/C, plus an isolated power supply for the isolated side.

The circuit is based on the application circuit on page 10 of the HCPL-4562 datasheet. A local copy of the datasheet is included in case the external link becomes unavailable.

Project files

Open video-isolator.kicad_pro in KiCad. The design files were saved with KiCad 8.

FilePurpose
video-isolator.kicad_proProject settings
video-isolator.kicad_schSchematic
video-isolator.kicad_pcbPCB layout
ltspice/Simulation schematic, optoisolator symbol, and model

Modification notes

Chroma input

The example board uses YCM301/YCM302 in the Y/C splitter and comb-filter circuitry. The original modification lifts pin 1 of the comb filter and injects the isolator output there, feeding chroma directly from the Y/C input. Luma continues through the normal video path.

Example schematic showing the chroma input modification

The chroma input may need a voltage divider or termination. Use capacitive coupling, with the termination before the series capacitor: the example schematic shows the chroma input biased at approximately 3 V. Excessive chroma level can cause artifacts.

Power and isolation

Identify the input board's isolated and non-isolated supply and ground rails before connecting the circuit. Keep each side of the isolator connected to its corresponding supply and ground.

In the original installation, the RCA input ground identifies the isolated side, while chassis ground identifies the non-isolated side. The input board's small transformer and associated smoothing capacitor help locate the isolated supply. Verify the actual connections and supply voltages against the TV's schematic.

Bias adjustment

The onboard potentiometer adjusts the amplifier's bias, not its gain. Adjust it so the amplifier operates in its linear region. Too much bias can cause overheating; too little can cause nonlinearity.

Installed board

The isolator mounted on the TV's input board:

Video isolator mounted on the TV input board

Results

The modified TV displaying a picture:

Modified TV displaying a full-screen image

Luma/chroma timing mismatch

A small timing mismatch was observed after the modification. Chroma bypasses part of the original processing path while luma still passes through the Y/C circuitry. In the example below, the mouse cursor's chroma appears ahead of its luma, producing a blue shadow.

Mouse cursor showing a blue shadow from luma/chroma timing mismatch

The effect is subtle and most noticeable under extreme conditions. Bypassing the Y/C filtering entirely was suggested as a possible fix, but has not been tested.

Parts

23
QtyValueFootprintReferences
4BC548Package_TO_SOT_THT:TO-92_HandSolderQ1, Q2, Q3, Q4
3CCapacitor_SMD:C_0805_2012Metric_Pad1.18x1.45mm_HandSolderC2, C5, C6
2100Resistor_SMD:R_0805_2012Metric_Pad1.20x1.40mm_HandSolderR3, R10
2Conn_01x04_SocketConnector_PinSocket_2.54mm:PinSocket_1x04_P2.54mm_VerticalJ1, J2
11000Resistor_SMD:R_0805_2012Metric_Pad1.20x1.40mm_HandSolderR2
115kResistor_THT:R_Axial_DIN0204_L3.6mm_D1.6mm_P7.62mm_HorizontalR7
11kResistor_SMD:R_0805_2012Metric_Pad1.20x1.40mm_HandSolderR8
1470 *Resistor_SMD:R_0805_2012Metric_Pad1.20x1.40mm_HandSolderR11
151Resistor_SMD:R_0805_2012Metric_Pad1.20x1.40mm_HandSolderR4
16800Resistor_SMD:R_0805_2012Metric_Pad1.20x1.40mm_HandSolderR1
16N136Package_DIP:DIP-8_W7.62mmU1
1750Resistor_SMD:R_0805_2012Metric_Pad1.20x1.40mm_HandSolderR9
19.1kResistor_SMD:R_0805_2012Metric_Pad1.20x1.40mm_HandSolderR6
1C_PolarizedCapacitor_THT:CP_Radial_D6.3mm_P2.50mmC1
1DDiode_SMD:D_MELF-RM10_Universal_HandsolderingD1
1R_PotentiometerPotentiometer_THT:Potentiometer_Bourns_3266Y_VerticalRV1

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Questions

How big is the Video isolator PCB?

It measures 63.5 × 15.4 mm and has 2 copper layers, 1.6 mm thick.

What parts does the Video isolator use?

23 parts, built around the BC548. The full list of its parts is on this page, with links to each part's symbol and footprint where PCBKit's library has them.

Where can I download the Video isolator KiCad files?

From the hjf/video-isolator repository on GitHub, at the commit this page was made from: the board is kicad/video-isolator.kicad_pcb and its schematic kicad/video-isolator.kicad_sch. PCBKit opens the board in the browser, with nothing to install.

Can I use the Video isolator design in my own project?

Its repository states no licence, so its author keeps all rights: ask hjf before reusing the design.