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4 layers40.8 × 58.8 mmBridgewatch, the printed circuit board in 3D

Our project is a portable, non-invasive bridge monitoring system designed to continuously collect structural and environmental data.

Size
40.8 × 58.8 mm
Copper layers
4
Thickness
1.6 mm
Parts
53
Nets
81
Pads
254
Tracks, vias
372, 33
Pours
2
Routed
Yes
KiCad
KiCad 10.0 (file 20260206)
Created
12 Oct 2026
Updated
12 Oct 2026

Overview

Bridgewatch is an open-source printed circuit board by Gituseraum, from the Gituseraum/Bridgewatch repository on GitHub, published under the MIT licence. It is a 4-layer board of 40.8 × 58.8 mm with 53 parts on 81 nets, routed with 372 tracks and 33 vias.

It is built around the RP2040, PE4259-63 and SX1262IMLTRT, with the W25Q128JVSIQ, AP2112K-3.3 and 0900FM15K0039E among its other parts. Its parts include 25 capacitors, 7 resistors, 6 connectors, 5 ICs and 3 inductors. It belongs with the RP2040 boards of this library.

Main components

6

README

README.md

BridgeWatch - A Bridge Monitoring System

Project Overview

Our project is a portable, non-invasive bridge monitoring system designed to continuously collect structural and environmental data. The device is housed in a weatherproof 3D-printed enclosure and can be attached to a bridge without drilling or permanently modifying the structure.

Using multiple sensors, the system measures bridge vibrations, environmental conditions, and traffic activity. A Raspberry Pi Pico processes the collected data and transmits it using LoRa to a nearby gateway. The gateway uploads the information to the cloud, where it can be viewed through a mobile application.

Rather than replacing professional bridge inspections, our device serves as an early warning monitoring system, helping engineers identify unusual changes in bridge behavior between routine inspections.


Hardware

ComponentPurpose
Raspberry Pi Pico 2 (RP2350)Main controller that processes sensor data and communicates with the LoRa module.
SX1276 LoRa ModuleSends sensor data over long distances using very little power.
ADXL355 High-Resolution AccelerometerDetects tiny bridge vibrations and changes in structural behavior.
MPU-6050 Accelerometer & GyroscopeMeasures larger movement, impacts, and orientation changes.
BME280 Environmental SensorMeasures temperature, humidity, and atmospheric pressure.
INMP441 MEMS MicrophoneDetects impacts and unusual acoustic events that may indicate structural anomalies.

Schematic

Screenshot 2026-09-09 191422

Route

Screenshot 2026-10-11 212952

Mobile App Features

Dashboard

The dashboard provides a quick overview of the bridge's current condition.

Features

  • Bridge Health Score
  • Bridge Status (Normal / Warning / Critical)
  • Battery Level
  • Current Traffic Level
  • Last Data Update
  • Active Alerts
  • Quick Sensor Summary

Live Monitoring

Displays live sensor readings in real time.

Historical Data

Stores previous bridge data for long-term analysis.


Why is this important?

Bridges are critical pieces of infrastructure that millions of people rely on every day. Most bridges are only inspected every few months or years, meaning structural changes that occur between inspections can go unnoticed.

Our project fills this gap by providing continuous, real-time monitoring. Instead of replacing professional inspections, the system acts as an early warning tool, detecting abnormal changes in vibration, movement, and environmental conditions that may indicate a developing problem.

By combining affordable sensors with long-range LoRa communication, this system offers a scalable and cost-effective solution that could be deployed on many bridges rather than only high-value infrastructure. Continuous monitoring allows engineers to observe how bridges respond to traffic, weather, and long-term wear while identifying trends that may require further investigation.

In addition to structural monitoring, the system also estimates traffic levels using vibration analysis. This information can help transportation departments understand bridge usage, identify heavily traveled routes, and make informed decisions about maintenance scheduling and future infrastructure improvements.

Benefits

  • Continuous bridge monitoring
  • Early warning notifications
  • Remote monitoring using LoRa
  • Low-cost and scalable design
  • Non-invasive installation
  • Weather-resistant enclosure
  • Historical data logging
  • Traffic analysis
  • Supports preventative maintenance
  • Helps reduce inspection costs
  • Improves infrastructure management

Plan:

Home Page: Live bridge status Historical Bridge Data List Time, date, other cosmetic stuff

Sensor Page: Sensor Stuff

About Us: BridgeWatch Overview - scroll up

Parts

53
QtyValueFootprintReferences
12100 nFCapacitor_SMD:C_0402_1005MetricC1, C2, C11, C12, C13, C14, C15, C16, C17, C18, C19, C21
21 uFCapacitor_SMD:C_0402_1005MetricC10, C20
210 uFCapacitor_SMD:C_0402_1005MetricC24, C25
215 pFCapacitor_SMD:C_0402_1005MetricC22, C23
227.4Resistor_SMD:R_0402_1005MetricR3, R4
23.3 pFCapacitor_SMD:C_0402_1005MetricC7, C8
25.1 KResistor_SMD:R_0402_1005MetricR6, R7
2Conn_01x03_PinConnector_PinSocket_2.54mm:PinSocket_1x03_P2.54mm_VerticalJ4, J5
10900FM15K0039RF_Converter:Balun_Johanson_0900FM15K0039FL1
11 nFCapacitor_SMD:C_0402_1005MetricC9
110 KResistor_SMD:R_0402_1005MetricR2
1100Resistor_SMD:R_0402_1005MetricR1
115 mHZCrystal:Crystal_SMD_Abracon_ABM8G-4Pin_3.2x2.5mmY2
115 uHInductor_SMD:L_0402_1005MetricL1
11KResistor_SMD:R_0402_1005MetricR5
132mHZCrystal:Crystal_SMD_3225-4Pin_3.2x2.5mmY1
139 pFCapacitor_SMD:C_0402_1005MetricC6
147 nFCapacitor_SMD:C_0402_1005MetricC4
147 nHInductor_SMD:L_0402_1005MetricL2
147 pFCapacitor_SMD:C_0402_1005MetricC5
1470 nFCapacitor_SMD:C_0402_1005MetricC3
19.1 nHInductor_SMD:L_0402_1005MetricL3
1AP2112K-3.3Package_TO_SOT_SMD:SOT-23-5U5
1AntennaConnector_PinSocket_2.54mm:PinSocket_1x01_P2.54mm_HorizontalAE1
1BLM15AX102SN1DInductor_SMD:L_0402_1005MetricFB1
1BOOTSElButton_Switch_SMD:SW_Tactile_SPST_NO_Straight_CK_PTS636Sx25SMTRLFSSW1
1Conn_01x04_PinConnector_PinSocket_2.54mm:PinSocket_1x04_P2.54mm_VerticalJ6
1Conn_01x08_PinConnector_PinSocket_2.54mm:PinSocket_1x08_P2.54mm_VerticalJ3
1Conn_01x10_PinConnector_PinSocket_2.54mm:PinSocket_1x10_P2.54mm_VerticalJ2
1PE4259Package_TO_SOT_SMD:SOT-363_SC-70-6U3
1RESETButton_Switch_SMD:SW_Tactile_SPST_NO_Straight_CK_PTS636Sx25SMTRLFSSW2
1RP2040Package_DFN_QFN:QFN-56-1EP_7x7mm_P0.4mm_EP3.2x3.2mmU2
1SX1262IMLTRTPackage_DFN_QFN:QFN-24-1EP_4x4mm_P0.5mm_EP2.6x2.6mmU1
1USB_C_Receptacle_USB2.0_16PConnector_USB:USB_C_Receptacle_GCT_USB4105-xx-A_16P_TopMnt_HorizontalJ1
1W25Q128JVSPackage_SO:SOIC-8_5.3x5.3mm_P1.27mmU4

Questions

How big is the Bridgewatch PCB?

It measures 40.8 × 58.8 mm and has 4 copper layers, 1.6 mm thick.

What parts does the Bridgewatch use?

53 parts, built around the RP2040, PE4259-63, SX1262IMLTRT and W25Q128JVSIQ. The full list of its parts is on this page, with links to each part's symbol and footprint where PCBKit's library has them.

Where can I download the Bridgewatch KiCad files?

From the Gituseraum/Bridgewatch repository on GitHub, at the commit this page was made from: the board is bridgewatch.kicad_pcb and its schematic bridgewatch.kicad_sch. PCBKit opens the board in the browser, with nothing to install.

Can I use the Bridgewatch design in my own project?

Its repository publishes it under the MIT licence: you may reuse it on that licence's terms (keep the author's notice, and for a copyleft licence share your changes alike).

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