
BLDC 4
ansh1113/e-bike-conversion-kit
A 4-layer PCB-based e-bike conversion kit featuring an STM32-based VESC ESC, power management circuits, wireless throttle, GSM, GPS, and more.

Brushless DC Motor controller from Benjamin Vedder
BLDC 4 is an open-source printed circuit board by FrogFairy, from the FrogFairy/bldc-hardware repository on GitHub. It is a 4-layer board of 39 × 85 mm with 165 parts on 142 nets, routed with 2,544 tracks and 244 vias.
It is built around the SN65HVD232D, CPC1002N and DRV8302, with the SS24 among its other parts. Its parts include 71 resistors, 53 capacitors, 10 ICs, 10 connectors and 6 diodes. It belongs with the robots and motor control boards and the STM32 boards of this library.
| Qty | Value | Footprint | References |
|---|---|---|---|
| 17 | 2.2u | CRF1:SMD-0603_c | C3, C10, C11, C12, C14, C16, C17, C18, C19, C20, C21, C22, C24, C25, C28, C38 +1 |
| 15 | 2k2 | CRF1:SMD-0603_r | R2, R8, R9, R15, R16, R17, R34, R36, R38, R54, R55, R56, R57, R58, R59 |
| 10 | 100n | CRF1:SMD-0603_c | C1, C2, C13, C32, C48, C49, C50, C51, C52, C53 |
| 8 | 10u,50V | CRF1:SMD-1206 | C29, C30, C31, C40, C42, C43, C45, C46 |
| 7 | 10k | CRF1:SMD-0603_r | R13, R14, R18, R19, R20, R22, R25 |
| 7 | 18k | CRF1:SMD-0603_r | R23, R48, R49, R50, R51, R52, R53 |
| 7 | 39k | CRF1:SMD-0603_r | R1, R33, R35, R37, R41, R44, R47 |
| 6 | 100R | CRF1:SMD-0603_r | R6, R7, R29, R30, R31, R32 |
| 6 | 16 | Resistor_SMD:R_2512_6332Metric | R66, R67, R68, R69, R70, R71 |
| 6 | 360 | CRF1:SMD-0603_r | R60, R61, R62, R63, R64, R65 |
| 6 | 4R7 | CRF1:SMD-0603_r | R39, R40, R42, R43, R45, R46 |
| 6 | CPC1002N | Package_SO:SOP-4_3.8x4.1mm_P2.54mm | U11, U12, U13, U14, U15, U16 |
| 6 | IRFS7530 | CRF1:D2PAK-7-GDS | Q1, Q2, Q3, Q4, Q5, Q6 |
| 4 | 4n7 | CRF1:SMD-0603_c | C4, C5, C6, C7 |
| 3 | 220n | CRF1:SMD-0603_c | C33, C34, C35 |
| 2 | 100u | w_smd_cap:c_tant_B | C39, C41 |
| 2 | 15p | CRF1:SMD-0603_c | C9, C15 |
| 2 | 2.2n | CRF1:SMD-0603_c | C36, C37 |
| 2 | 5k1 | CRF1:SMD-0603_r | R103, R104 |
| 2 | P*** | 1pin | 1PIN, 1PIN |
| 2 | P*** | Connect:1pin | 1PIN, 1PIN |
| 2 | SHUNT | CRF1:WSLP2726 | R10, R11 |
| 1 | 0R | CRF1:SMD-0603_r | R3 |
| 1 | 120p | CRF1:SMD-0603_c | C23 |
| 1 | 15k | CRF1:SMD-0603_r | R26 |
| 1 | 15u, 100v | w_smd_cap:c_2220 | C44 |
| 1 | 15u,100V | w_smd_cap:c_2220 | C47 |
| 1 | 1M | CRF1:SMD-0603_r | R28 |
| 1 | 220k | CRF1:SMD-0603_r | R27 |
| 1 | 22n | CRF1:SMD-0603_c | C27 |
| 1 | 22u | w_smd_inductors:inductor_smd_8x5mm | L1 |
| 1 | 3k3 | CRF1:SMD-0603_r | R24 |
| 1 | 6.8n | CRF1:SMD-0603_c | C26 |
| 1 | 8MHz 10ppm | CRF1:Crystal_5x3mm | X2 |
| 1 | BM10B-GHS-TBT_LF__SN__N_ | jst-gh:JST_BM10B-GHS-TBT_LF__SN__N_ | J1 |
| 1 | CANBUS | JST conn:b4b-ph-kl | P1 |
| 1 | DIODESCH | Diodes_SMD:SMA_Handsoldering | D4 |
| 1 | DRV8302 | CRF1:TSSOP-56-PP | U3 |
| 1 | GREEN | LEDs:LED-0603 | D2 |
| 1 | HALL/Encoder | CRF1:MICRO_JST_6 | P2 |
| 1 | IN+ | CRF1:1PAD_4x5mm | P4 |
| 1 | IN- | CRF1:1PAD_4x5mm | P5 |
| 1 | LED | LEDs:LED-0603 | D3 |
| 1 | MINI-USB-SHIELD-32005-201 | CRF1:USB-UX60R-MB-5ST | X1 |
| 1 | MOTOR1 | CRF1:1PAD_4x5mm | P8 |
| 1 | MOTOR2 | CRF1:1PAD_4x5mm | P7 |
| 1 | MOTOR3 | CRF1:1PAD_4x5mm | P6 |
| 1 | NI | CRF1:SMD-0603_r | R12 |
| 1 | NTC 10k | CRF1:SMD-0603_r | R21 |
| 1 | PWR_COMM | CRF1:b7b-ph-kl | P3 |
| 1 | RED | LEDs:LED-0603 | D1 |
| 1 | SERVO | CRF1:pinhead-1X03 | K1 |
| 1 | SN65HVD232 | CRF1:SOIC-8-W | U1 |
| 1 | SS24 | Diode_SMD:D_SMA | D7 |
| 1 | STM32F40X_LQFP64 | CRF1:lqfp64_pad_mod | U2 |
| 1 | SWD | CRF1:MICRO_JST_6 | P9 |
| 1 | TC2117 | CRF1:SOT-223 | U4 |
| 1 | TVS 5V | w_smd_diode:do214ac | D5 |
| 1 | oshw_silkscreen-back_3mm | oshw_silkscreen-back_3mm | G*** |
It measures 39 × 85 mm and has 4 copper layers, 1.6 mm thick.
165 parts, built around the SN65HVD232D, CPC1002N, DRV8302 and SS24. The full list of its parts is on this page, with links to each part's symbol and footprint where PCBKit's library has them.
From the FrogFairy/bldc-hardware repository on GitHub, at the commit this page was made from: the board is design/BLDC_4.kicad_pcb and its schematic design/BLDC_4.kicad_sch. PCBKit opens the board in the browser, with nothing to install.
Its repository states no licence, so its author keeps all rights: ask FrogFairy before reusing the design.

ansh1113/e-bike-conversion-kit
A 4-layer PCB-based e-bike conversion kit featuring an STM32-based VESC ESC, power management circuits, wireless throttle, GSM, GPS, and more.


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