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4 layers91 × 30 mmMethanesense, the printed circuit board in 3D

Methanesense

fredriknk/msense

Open Source hardware kicad source files for a NRF9160 based methane sensor utilizing MOX sensor.

Size
91 × 30 mm
Copper layers
4
Thickness
1.6 mm
Parts
145
Nets
140
Pads
540
Tracks, vias
1,195, 476
Pours
45
Routed
Yes
KiCad
KiCad 9.0 (file 20241229)
Created
4 Jul 2024
Updated
22 Aug 2025

Overview

Methanesense is an open-source printed circuit board by fredriknk, from the fredriknk/msense repository on GitHub, published under the MIT licence. It is a 4-layer board of 91 × 30 mm with 145 parts on 140 nets, routed with 1,195 tracks and 476 vias.

It is built around the ADS1115IDGSR, BME680 and LV2862XLVDDCR, with the TPS22917DBV, USBLC6-4SC6 and NPM1300-QEAA-R7 among its other parts. Its parts include 35 capacitors, 35 resistors, 11 diodes, 6 ICs and 6 connectors.

Main components

12

README

README.md

Methanesense

HEADER

Open Source hardware kicad source files for a NRF9160 based methane sensor utilizing MOX sensor.

Low power design with about 60ua average current consumption measuring Methane, temp, pressure and humidity every 30 seconds, averaging values over 5 minute samples, and transmitting 11 readings every 55 minutes. estimated battery life is 4.5 years from a 3200mah 18650 liion cell

It has an option for a GPS if necessary, but this will cause reduced battery life.

Assembly IBOM

PCB layout

SCHEMATIC

FRONT

Front

BACK

Back

SIDE

Side

Enclosure

Enclosure proposal. Simple 3d printed design snap lock, potential for epoxy fill for moisture resistance. But for now i just coat them in PLASTIK 70 conformal coating by Kontakt Chemie. DO REMEMBER TO SEAL SENSOR HOLES!!!

When 3d printing the enclosure, modify the two boxes in the sensor holes to be printed with gyroid infill with no walls or top/bottom to create the mesh. Enclosure files are in the 3D_MODEL folder.

Enclosure Bottom_enc

Documentation

NRF9160SOC

ADC

Temp/press/humidity sensor

Powersupply PMIC

MOX Sensor

Before major commmits

Remember to run generate_outputs.bat/sh to update the outputs and pictures. readmetemplate

Parts

145
QtyValueFootprintReferences
90.1uFCapacitor_SMD:C_0603_1608MetricC1, C2, C4, C13, C14, C32, C34, C36, C38
90RResistor_SMD:R_0603_1608MetricR7, R21, R22, R26, R27, R28, R30, R34, R37
71uFCapacitor_SMD:C_0603_1608MetricC11, C16, C17, C20, C28, C31, C39
64.7uFCapacitor_SMD:C_0603_1608MetricC5, C6, C7, C15, C23, C25
51MResistor_SMD:R_0603_1608MetricR10, R11, R17, R24, R25
40RResistor_SMD:R_0402_1005MetricR6, R31, R32, R33
415pFMethanesense:C_0402_1005Metric_SqrC26, C27, C33, C35
4470RResistor_SMD:R_0603_1608MetricR2, R3, R5, R12
4GNDTestPoint:TestPoint_Pad_D1.0mmTP15, TP16, TP17, TP18
4SD0603S040S0R2Diode_SMD:D_0603_1608MetricD3, D4, D5, D6
3100RResistor_SMD:R_0603_1608MetricR18, R19, R20
310kResistor_SMD:R_0603_1608MetricR14, R16, R23
310uFCapacitor_SMD:C_0805_2012MetricC10, C12, C37
3LEDLED_SMD:LED_0603_1608MetricD9, D10, D11
3MSS1P3L-M3/89ADiode_SMD:D_MicroSMP_AKD1, D2, D8
21kResistor_SMD:R_0603_1608MetricR4, R8
247uFCapacitor_SMD:C_0805_2012MetricC21, C22
256pFMethanesense:C_0402_1005Metric_SqrC29, C30
2FDS6898APackage_SO:SOIC-8_3.9x4.9mm_P1.27mmQ1, Q2
2G***kibuzzard-680B71B4kibuzzard-680B71B4, kibuzzard-680B71B4
2HIROSE ELECTRIC U.FL-R-SMT-1Methanesense:U.FL_Hirose_U.FL-R-SMT-1_VerticalJ1, J4
2KMR223NGLFGMethanesense:SW_Push_1P1T_NO_CK_KMR2SW1, SW3
2MountingHoleMountingHole:MountingHole_2.2mm_M2H1, H2
10805L110WRFuse:Fuse_0805_2012MetricF1
110k NTCResistor_SMD:R_0603_1608MetricTH1
112kResistor_SMD:R_0603_1608MetricR9
1150RResistor_SMD:R_0603_1608MetricR29
115kResistor_SMD:R_0603_1608MetricR15
11nFCapacitor_SMD:C_0603_1608MetricC24
12.2uFCapacitor_SMD:C_0805_2012MetricC8
12.2uHInductor_SMD:L_1008_2520MetricL3
122uHMethanesense:L_Abracon_AMDLA4020SL1
12VTestPoint:TestPoint_Pad_D1.0mmTP9
139NHMethanesense:C_0402_1005Metric_SqrL2
156kResistor_SMD:R_0603_1608MetricR13
15VTestPoint:TestPoint_Pad_D1.0mmTP8
168 nHMethanesense:C_0402_1005Metric_SqrL8
168kResistor_SMD:R_0603_1608MetricR1
1693043020611Methanesense:693043020611J3
1ADS1115IDGSTPackage_SO:TSSOP-10_3x3mm_P0.5mmU2
1AIN0TestPoint:TestPoint_Pad_D1.0mmTP12
1AIN1TestPoint:TestPoint_Pad_D1.0mmTP11
1BH-18650-PC2Methanesense:BatteryHolder_MPD_BH-18650-PC2BT1
1BME680Package_LGA:Bosch_LGA-8_3x3mm_P0.8mm_ClockwisePinNumberingU6
1Conn_01x13_PinConnector_PinHeader_2.54mm:PinHeader_1x13_P2.54mm_VerticalJ5
1G***kibuzzard-680B715Dkibuzzard-680B715D
1G***kibuzzard-680B72A0kibuzzard-680B72A0
1G***kibuzzard-680B73D9kibuzzard-680B73D9
1G***kibuzzard-680B7297kibuzzard-680B7297
1G***kibuzzard-680B70A9kibuzzard-680B70A9
1G***kibuzzard-680B712Bkibuzzard-680B712B
1G***kibuzzard-680B70F6kibuzzard-680B70F6
1G***kibuzzard-680B73BFkibuzzard-680B73BF
1G***kibuzzard-680B6FC7kibuzzard-680B6FC7
1G***kibuzzard-680B7325kibuzzard-680B7325
1G***kibuzzard-680B701Dkibuzzard-680B701D
1G***kibuzzard-680B714Akibuzzard-680B714A
1G***kibuzzard-680B70C8kibuzzard-680B70C8
1G***kibuzzard-680B72ECkibuzzard-680B72EC
1G***kibuzzard-680B72CBkibuzzard-680B72CB
1G***kibuzzard-680A1FD4kibuzzard-680A1FD4
1HEATTestPoint:TestPoint_Pad_D1.0mmTP14
1I1TestPoint:TestPoint_Pad_D1.0mmTP10
1IEC61076-2_M8_A-coding_01x04_Receptacle_ShieldedMethanesense:STEWART_SS-12800-004_M8_04_Socket_Right_AngleJ2
1IO1TestPoint:TestPoint_Pad_D1.0mmTP6
1IO2TestPoint:TestPoint_Pad_D1.0mmTP7
1JLINKesprelay:SEXY_pinpogoJ6
1LG L29K-G2J1-24-ZLED_SMD:LED_0603_1608MetricD7
1LOGOLOGOG***
1LV2862XDDCPackage_TO_SOT_SMD:SOT-23-6U1
1RSTTestPoint:TestPoint_Pad_D1.0mmTP4
1SENTestPoint:TestPoint_Pad_D1.0mmTP13
1SWDCLKTestPoint:TestPoint_Pad_D1.0mmTP2
1SWDIOTestPoint:TestPoint_Pad_D1.0mmTP1
1SWOTestPoint:TestPoint_Pad_D1.0mmTP3
1TGS8410Methanesense:TGS8410S1
1TPS22917DBVPackage_TO_SOT_SMD:SOT-23-6U9
1USBLC6-4SC6Package_TO_SOT_SMD:SOT-23-6U8
1VINTestPoint:TestPoint_Pad_D1.0mmTP5
1nPM1300-QEXXMethanesense:QFN-32-1EP_5x5mm_P0.5mm_EP3.6x3.6mm_ThermalViasU3

The 144 most common of 145 parts.

Questions

How big is the Methanesense PCB?

It measures 91 × 30 mm and has 4 copper layers, 1.6 mm thick.

What parts does the Methanesense use?

145 parts, built around the ADS1115IDGSR, BME680, LV2862XLVDDCR and TPS22917DBV. The full list of its parts is on this page, with links to each part's symbol and footprint where PCBKit's library has them.

Where can I download the Methanesense KiCad files?

From the fredriknk/msense repository on GitHub, at the commit this page was made from: the board is CAD/Methanesense/Methanesense.kicad_pcb and its schematic CAD/Methanesense/ADC.kicad_sch. PCBKit opens the board in the browser, with nothing to install.

Can I use the Methanesense design in my own project?

Its repository publishes it under the MIT licence: you may reuse it on that licence's terms (keep the author's notice, and for a copyleft licence share your changes alike).

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