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4 layers36 × 36 mmOpenuav, the printed circuit board in 3D

An open source unmanned aerial vehicle

Size
36 × 36 mm
Copper layers
4
Thickness
1.6 mm
Parts
80
Nets
62
Pads
257
Tracks, vias
435, 140
Pours
18
Routed
Yes
KiCad
KiCad 7 (file 20221018)
Created
8 Apr 2023
Updated
17 Mar 2024

Overview

Openuav is an open-source printed circuit board by catphish, from the catphish/openuav repository on GitHub, published under the MIT licence. It is a 4-layer board of 36 × 36 mm with 80 parts on 62 nets, routed with 435 tracks and 140 vias.

It is built around the LPS22HH, W25N01GVZEIG and TLV75733PDBV, with the ICM-42688-P, TPS54302 and PMEG2020AEA among its other parts. Its parts include 26 capacitors, 26 connectors, 12 resistors, 7 ICs and 3 diodes. It belongs with the STM32 boards of this library.

Main components

6

README

README.md

OpenUAV

OpenUAV is an open source flight controller for multirotors with a focus on FPV. It is currently in active development.

Features

  • ACRO and ANGLE flight modes
  • DSHOT
  • ELRS
  • Blackbox flight recorder
  • USB configuration tool
  • Canvas OSD

Roadmap

  • Tidy up and comment all current code
  • USB configuration tool
  • More OSD options

Dependencies

ArchLinux-based distributions

sh
sudo pacman -Sy arm-none-eabi-binutils arm-none-eabi-gcc arm-none-eabi-newlib \
                dfu-util \
                stlink

Configurator

The USB configurator can be used to configure the quad, and also to download blackbox logs.

Configuration

You can view the current configuration by running configurator get.

The commands to set configuration are a little cryptic. Use command configurator set x y z, where x is the categry number, y is the specific entry number, and z is the value to set. Please refer to the following file for the category and entry numbers: https://github.com/catphish/openuav/blob/master/configurator/usb.h

Motor configuration

The motor configuration is also not very intuitive, but works as follows. First select "props in" configurator set 3 5 0 or "props out" configurator set 3 5 1.

Next, map the motor outputs using the command: configurator set 3 x y, where x is the motor output pin (1-4), and y is a corner of the quad according to the following table:

text
0: no output
1: rear left
2: front right
3: front left
4: rear right
  • NOTE: Due to the way air mode currently works, motors set to zero outout will still spin at minimum RPM. This needs fixing.

Black Box

Data will be recorded to the black box any time the quad is armed and will continue until the memory is full (approx 10 minutes flight time). You can erase the black box with configurator erase.

You can download the blackbox data with configurator read > data.csv. The CSV can be processed with any tool of your choosing but I find kst2 to be the best.

Basic Tuning Guide

Tuning should be done in acro mode at a rate you are comfortable with. I use a rate of 1200 (840 dps) for this process.

Part 1 - P term

Set the I and D terms to zero so that they don't interfere. Start with a low value (P=50). Increase P until the quad is sufficiently responsive to stick inputs. You can expect a little bounceback. In the 5 inch development quad, the P value is 120.

Part 2 - D term

Increase the D term only as much as is required to prevent the bounceback. In the 5 inch development quad, the D value is 150.

Part 3 - I term

Increase the I term only as much as is required to prevent drift. You may find that this needs to be increased more when flying in strong wind. Higher values will make the quad more stable but will introduce some bouncenback when performing flips. In the 5 inch development quad, the I value is 50.

Part 4 - Z rates

There is currently no specific process for tuning the Z rates. Values of 200 and 200 for P and I seem to work in most cases. If there is yaw drift then it may be necessary to increase one or the other. Increase the I term in the case of slow drift or the P term in the case of sudden yaw disruption.

Tuning Examples

TBS Source One V5 5" - 2306/2555KV Motors at 4S

text
Angle rate: 1000
Acro rate: 1000
P: 100
I: 80
D: 100
Yaw P: 200
Yaw I: 100
Expo: 60
Yaw expo: 60
Throttle gain: 80
Throttle min: 200

iFlight iX3 Racer V1 3" - 1104/5250KV Motors at 3S

THIS TUNE IS STILL UNDERGOING TESTING

text
Angle rate (sR): 670
Acro rate (sr): 670
P (sp): x
I (si): x
D (sd): x
Yaw P (sy): 220
Yaw I (sY): 200
Expo (se): 25
Yaw expo (sE): 30
Throttle gain (st): 80
Throttle min (sT): 100

Parts

80
QtyValueFootprintReferences
25Conn_01x01footprints:smallpadJ1, J2, J10, J11, J12, J13, J14, J15, J16, J17, J18, J19, J20, J21, J22, J23 +9
12100nCapacitor_SMD:C_0402_1005MetricC1, C3, C4, C5, C6, C7, C9, C11, C12, C13, C14, C16
910uCapacitor_SMD:C_0603_1608MetricC8, C17, C18, C19, C20, C21, C22, C23, C24
510kResistor_SMD:R_0402_1005MetricR5, R6, R8, R9, R10
4MountingHoleMountingHole:MountingHole_4mmH1, H2, H3, H4
2100kResistor_SMD:R_0402_1005MetricR3, R12
21uCapacitor_SMD:C_0402_1005MetricC25, C26
2220Resistor_SMD:R_0603_1608MetricR7, R11
25k1Resistor_SMD:R_0402_1005MetricR1, R2
2TLV75733PDBVPackage_TO_SOT_SMD:SOT-23-5U5, U7
110uCapacitor_SMD:C_1206_3216MetricC2
110uInductor_SMD:L_Sunlord_MWSA0503SL1
113.3kResistor_SMD:R_0402_1005MetricR4
147uCapacitor_SMD:C_1210_3225MetricC15
168pCapacitor_SMD:C_0402_1005MetricC10
1BLUELED_SMD:LED_0603_1608MetricD2
1GREENLED_SMD:LED_0603_1608MetricD3
1ICM-42688-PPackage_LGA:LGA-14_3x2.5mm_P0.5mm_LayoutBorder3x4yU3
1LPS22HHPackage_LGA:ST_HLGA-10_2x2mm_P0.5mm_LayoutBorder3x2yU2
1PMEG2020AEADiode_SMD:D_SOD-323D1
1STM32G431CBUxPackage_DFN_QFN:QFN-48-1EP_7x7mm_P0.5mm_EP5.6x5.6mmU1
1SW_PushButton_Switch_SMD:SW_SPST_B3U-1000PSW1
1TPS54302Package_TO_SOT_SMD:SOT-23-6U4
1USB_C_Receptacle_USB2.0footprints:TYPE-C-31-M-12J99
1W25N01GVZEIGPackage_SON:WSON-8-1EP_8x6mm_P1.27mm_EP3.4x4.3mmU6

Questions

How big is the Openuav PCB?

It measures 36 × 36 mm and has 4 copper layers, 1.6 mm thick.

What parts does the Openuav use?

80 parts, built around the LPS22HH, W25N01GVZEIG, TLV75733PDBV and ICM-42688-P. The full list of its parts is on this page, with links to each part's symbol and footprint where PCBKit's library has them.

Where can I download the Openuav KiCad files?

From the catphish/openuav repository on GitHub, at the commit this page was made from: the board is hardware/openuav.kicad_pcb and its schematic hardware/openuav.kicad_sch. PCBKit opens the board in the browser, with nothing to install.

Can I use the Openuav design in my own project?

Its repository publishes it under the MIT licence: you may reuse it on that licence's terms (keep the author's notice, and for a copyleft licence share your changes alike).

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