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4 layers200 × 115 mmClampinator, the printed circuit board in 3D

Inspired by the ODrive Regen Clamp, the clampinator is a custom built regeneration clamp targeting 16-60V systems.

Size
200 × 115 mm
Copper layers
4
Thickness
1.67 mm
Parts
211
Nets
143
Pads
612
Tracks, vias
1,350, 415
Pours
33
Routed
Yes
KiCad
KiCad 10.0 (file 20260206)
Created
4 Apr 2026
Updated
11 Aug 2026

Overview

Clampinator is an open-source printed circuit board by AdrianR3, from the AdrianR3/Clampinator repository on GitHub. It is a 4-layer board of 200 × 115 mm with 211 parts on 143 nets, routed with 1,350 tracks and 415 vias.

It is built around the MCP2562FD-E/P, TK100E10N1,S1X and PTS810SJM250SMTRLFS, with the SK6812MINI-E, SS34 and 100SXV15M among its other parts. Its parts include 59 capacitors, 42 resistors, 15 connectors, 11 diodes and 7 transistors.

Main components

12

README

README.md

The Clampinator

Inspired by the ODrive Regen Clamp, the clampinator is a custom built regeneration clamp targeting 16-60V systems.

PCB-front-red

Key Features

  • 16-60V input
  • Adjustable clamp voltage via trimpot
  • Full reverse current protection via TI's LM7481-Q1
    • Ideal diode inrush current limiting supported, but marked as DNP
  • External pre-charge resistor
  • FULL galvanic isolation between power and logic domains
  • USB-C port for programming
  • STM32H5 based logic control
    • Digital control to disconnect power input from output
    • 2x CAN FD exposed w/toggleable termination resistors
  • Two onboard LEDs (Yellow and RGB)
  • Two 10k thermistor slots for thermistors
  • Two 15V outputs for active cooling fans

[!CAUTION] The Clampinator must not be plugged in unless the power switch is off. To turn on, slide power switch to PRECHARGE, and only proceed to RUN after allowing at least 1s for the bulk capacitors to charge.

Using the CAN bus

The STM32 on the board is equipped with two built in CAN FD controllers, and the Clampinator has two accompanying CAN transcievers in the bottom left of the board. There is dip switch SW5 which can be used to toggle the internal 120Ω termination resistors.

Building the Clampinator

The Clampinator can be ordered from sites like JLCPCB. The KiCAD source files are in ./KiCAD and the production gerber files are in ./KiCAD/prod along with the bom.

Images

Clampinator Base and Fan Footprint Clampinator 3D Render with Fan and Duct

Clampinator Full PCB Layout

Schematic

Main Circuit

Main Circuit (Page 1 of 3)

Logic Side Circuit

(Page 2 of 3)

Thermal Management

(Page 3 of 3)

BOM

NamePurposeQuantityTotal Cost (USD)LinkDistributor
LCSC PartsMajority of PCB Components (With GSDL selected)124.28LCSC
150R 25W ResistorPrecharge Resistor (Inrush Current Limiting)15.19https://www.digikey.com/en/products/detail/riedon-products-by-bourns/UAL25-150RF8/3886469DigiKey
1818-VP036584000AG-NDConnect Main Power25.50https://www.digikey.com/en/products/detail/amphenol-anytek/VP036584000AG/10378245DigiKey
1818-VP0265840000G-NDConnect Precharge Resistor13.10https://www.digikey.com/en/products/detail/amphenol-anytek/VP0265840000G/10378270DigiKey
EG1847-NDSwitch for Logic Side of Board0.89https://www.digikey.com/en/products/detail/e-switch/EG1270/6076DigiKey
259-1805-NDActive Cooling Fan (price includes est. tariff)215.48https://www.digikey.com/en/products/detail/sunon-fans/MF80252V1-1000U-A99/6198743DigiKey
SW115-ND(GPI-154-3013) Precharge Switch1.83https://www.digikey.com/en/products/detail/cw-industries/GPI-154-3013/902DigiKey
1.6R 500W ResistorMain brake resistor29.99https://www.youdaelectronics.com/products/1pc-500w-watt-16-ohm-500w-16r-aluminum-housing-wire-wound-resistor-29x52x250mm-3199Youda Electronics
JLCPCB + StencilMain Clampinator Board1101.38JLCPCB

Parts

211
QtyValueFootprintReferences
13100nFCapacitor_SMD:C_0402_1005MetricC4, C8, C12, C13, C14, C15, C17, C23, C26, C27, C28, C29, C30
8MountingHoleMountingHole:MountingHole_3.2mm_M3H1, H2, H3, H4, H5, H6, H7, H8
710kResistor_SMD:R_0402_1005MetricR14, R15, R32, R34, R36, R38, R51
6Conn_01x04Connector_PinHeader_2.54mm:PinHeader_1x04_P2.54mm_VerticalJ6, J7, J8, J9, J10, J11
6TK100E10N1,S1Xeasyeda2kicad:TO-220-3_L10.0-W4.5-P2.54-LQ1, Q2, Q3, Q4, Q5, Q6
510RResistor_SMD:R_0805_2012MetricR1, R6, R7, R8, R9
4100nFCapacitor_SMD:C_0603_1608MetricC20, C21, C37, C38
4PTS810SJM250SMTRLFSeasyeda2kicad:KEY-SMD_4P-L4.2-W3.2-P2.20-LS4.6SW1, SW2, SW3, SW4
4SK6812MINI-ELED_SMD:LED_SK6812MINI-E_3.2x2.8mm_P1.5mmD10, D14, D15, D16
4SS34Diode_SMD:D_SMAD4, D7, D8, D13
315uF 40mReasyeda2kicad:CAP-SMD_BD8.0-L8.3-W8.3-LS9.3-FDC41, C45, C46
32u2FCapacitor_SMD:C_0603_1608MetricC9, C10, C25
32u2F 9mRCapacitor_SMD:C_1206_3216MetricC52, C53, C54
34u7FCapacitor_SMD:C_1210_3225MetricC3, C58, C59
34u7F 1m73RCapacitor_SMD:C_1210_3225MetricC44, C47, C48
3PGNDTestPoint:TestPoint_THTPad_D2.0mm_Drill1.0mmTP16, TP19, TP20
2100kResistor_SMD:R_1206_3216MetricR13, R45
2100pFCapacitor_SMD:C_0402_1005MetricC42, C51
210pFCapacitor_SMD:C_0402_1005MetricC31, C32
210uFCapacitor_SMD:C_0805_2012MetricC22, C34
2120RResistor_SMD:R_1206_3216MetricR30, R31
2120kResistor_SMD:R_0603_1608MetricR39, R53
215nFCapacitor_SMD:C_0402_1005MetricC33, C35
21mFCapacitor_THT:CP_Radial_D18.0mm_P7.50mmC1, C2
222uF 3m298RCapacitor_SMD:C_1206_3216MetricC43, C56
22n2F 1R078Capacitor_SMD:C_0603_1608MetricC40, C50
22u2F 1m73RCapacitor_SMD:C_1206_3216MetricC39, C55
230pFCapacitor_SMD:C_0603_1608MetricC18, C19
25k1Resistor_SMD:R_0402_1005MetricR16, R17
2FANConnector_PinHeader_2.54mm:PinHeader_1x02_P2.54mm_VerticalJ18, J19
2MCP2562FD-E/Peasyeda2kicad:PDIP-8_L9.3-W6.4-P2.54-LS7.6-BLU7, U8
2SS210Diode_SMD:D_SMAD2, D9
2Screw_Terminal_01x03easyeda2kicad:CONN-TH_3P-P3.50_OSTTE030161J27, J28
2SolderJumper_2_BridgedJumper:SolderJumper-2_P1.3mm_Bridged_RoundedPad1.0x1.5mmJP3, JP4
2SolderJumper_2_BridgedJumper:SolderJumper-2_P1.3mm_Bridged2Bar_Pad1.0x1.5mmJP2, JP5
2VP0365840000Gimports:VP0265840000G_THTJ20, J24
1+15V RTestPoint:TestPoint_THTPad_D2.0mm_Drill1.0mmTP8
1+15VRJumper:SolderJumper-2_P1.3mm_Bridged2Bar_Pad1.0x1.5mmJP6
1+5V INJConnector_PinHeader_2.54mm:PinHeader_1x02_P2.54mm_VerticalJ25
1+5VLRTestPoint:TestPoint_THTPad_D1.0mm_Drill0.5mmTP10
1+5VRTestPoint:TestPoint_THTPad_D2.0mm_Drill1.0mmTP6
1100RResistor_SMD:R_0402_1005MetricR33
1100RResistor_SMD:R_0603_1608MetricR18
1100mRResistor_SMD:R_1206_3216MetricR49
1101kResistor_SMD:R_0805_2012MetricR48
110kResistor_SMD:R_0805_2012MetricR37
110k NTCConnector_PinHeader_2.54mm:PinHeader_1x02_P2.54mm_VerticalJ15
110k NTCConnector_JST:JST_PH_B2B-PH-K_1x02_P2.00mm_VerticalJ14
112k4Resistor_SMD:R_0402_1005MetricR10
1150 nH 85mRpretty_imports:WE-MAPI_2010L2
1180mRResistor_SMD:R_1206_3216MetricR40
11R65Resistor_SMD:R_1206_3216MetricR43
11uFCapacitor_SMD:C_0402_1005MetricC24
11uFCapacitor_SMD:C_0603_1608MetricC16
11uFCapacitor_SMD:C_1206_3216MetricC6
1200keasyeda2kicad:RES-ADJ-TH_3P-L9.5-W4.9-P2.50-L_3296WRV1
120kResistor_SMD:R_0603_1608MetricR44
1220RResistor_SMD:R_0603_1608MetricR19
122uFCapacitor_SMD:C_1206_3216MetricC36
12R2Resistor_SMD:R_1210_3225MetricR50
12n2F 100VCapacitor_SMD:C_0603_1608MetricC7
12u2FCapacitor_SMD:C_1206_3216MetricC49
1316kResistor_SMD:R_0603_1608MetricR47
133uH 130mRpretty_imports:IND_SRR6038-330YL3
134kResistor_SMD:R_0805_2012MetricR46
1470RResistor_SMD:R_0603_1608MetricR3
1470kResistor_SMD:R_0805_2012MetricR5
1470nF 50VCapacitor_SMD:C_0603_1608MetricC5
149k9Resistor_SMD:R_0603_1608MetricR42
14k7Resistor_SMD:R_0402_1005MetricR11
14n7F 100VCapacitor_SMD:C_1206_3216MetricC57
14u7FCapacitor_SMD:C_0603_1608MetricC11
1510kResistor_SMD:R_0603_1608MetricR4
1560RResistor_SMD:R_0603_1608MetricR35
1576kResistor_SMD:R_0603_1608MetricR41
1680RResistor_SMD:R_0603_1608MetricR29
168uH 61mReasyeda2kicad:IND-SMD_L12.5-W12.5L1
182kResistor_SMD:R_0805_2012MetricR2
1850mV 5ADiode_SMD:D_SMAD11
1AO3400APackage_TO_SOT_SMD:SOT-23Q10

The 163 most common of 211 parts.

Questions

How big is the Clampinator PCB?

It measures 200 × 115 mm and has 4 copper layers, 1.67 mm thick.

What parts does the Clampinator use?

211 parts, built around the MCP2562FD-E/P, TK100E10N1,S1X, PTS810SJM250SMTRLFS and SK6812MINI-E. The full list of its parts is on this page, with links to each part's symbol and footprint where PCBKit's library has them.

Where can I download the Clampinator KiCad files?

From the AdrianR3/Clampinator repository on GitHub, at the commit this page was made from: the board is KiCAD/Clampinator.kicad_pcb and its schematic KiCAD/Clampinator.kicad_sch. PCBKit opens the board in the browser, with nothing to install.

Can I use the Clampinator design in my own project?

Its repository states no licence, so its author keeps all rights: ask AdrianR3 before reusing the design.

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