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2 layers148.2 × 34.5 mmRenewable charger, the printed circuit board in 3D

I can't work out how to do the two circuits on one board with the connections that you can add and remove. So I've made two separate boards.

Size
148.2 × 34.5 mm
Copper layers
2
Thickness
1.6 mm
Parts
45
Nets
26
Pads
111
Tracks, vias
195, 11
Pours
6
Routed
Yes
KiCad
KiCad 6 (file 20211232)
Created
20 Jul 2021
Updated
2 May 2022

Overview

Renewable charger is an open-source printed circuit board by Tactile-electronics, from the Tactile-electronics/windmill-electronics repository on GitHub, published under the CC0-1.0 licence. It is a 2-layer board of 148.2 × 34.5 mm with 45 parts on 26 nets, routed with 195 tracks and 11 vias.

It is built around the CN3791. Its parts include 10 capacitors, 7 diodes, 6 resistors, 5 connectors and 2 transistors. It belongs with the power boards of this library.

Main components

1

README

README.md

I can't work out how to do the two circuits on one board with the connections that you can add and remove. So I've made two separate boards.

I wanted you to have alook before I wire it up on Kicad as at the moment I'm not sure if I've got it right and some connections seem wrong

e.g the connections out of the board that is in series have been connected together on the pcb - by KICAD - do I need to change it in the schematic or can I do that in the wiring?

Parts

45
QtyValueFootprintReferences
4C_Polarized_SmallCapacitor_SMD:CP_Elec_8x10.5C4, C5, C6, C7
3D_SchottkyDiode_SMD:D_SMFD5, D6, D7
210uF 50VCapacitor_SMD:C_1206_3216Metric_Pad1.33x1.80mm_HandSolderC1, C10
21uFCapacitor_SMD:C_0603_1608Metric_Pad1.08x0.95mm_HandSolderC2, C9
2D_Bridge_+-AABridgeRectifier:BridgeRectifier_DBLSD1, D2
2P-channel 30V 4A MOSfetPackage_TO_SOT_SMD:SOT-23Q1, Q2
2R_SmallResistor_SMD:R_0805_2012Metric_Pad1.20x1.40mm_HandSolderR3, R4
2R_SmallResistor_SMD:R_0603_1608Metric_Pad0.98x0.95mm_HandSolderR1, R6
2SolderJumper_2_BridgedJumper:SolderJumper-2_P1.3mm_Bridged_RoundedPad1.0x1.5mmJP1, JP2
10.1uFCapacitor_SMD:C_0603_1608Metric_Pad1.08x0.95mm_HandSolderC8
1100uH 2.5AInductor_SMD:L_12x12mm_H6mmL1
1120RResistor_SMD:R_0603_1608Metric_Pad0.98x0.95mm_HandSolderR2
1220nFCapacitor_SMD:C_0603_1608Metric_Pad1.08x0.95mm_HandSolderC3
1BatteryConnector_PinHeader_2.54mm:PinHeader_1x02_P2.54mm_VerticalJ4
1Battery_CellConnector_JST:JST_PH_S2B-PH-SM4-TB_1x02-1MP_P2.00mm_HorizontalBT1
1CN3791Package_SO:SSOP-10_3.9x4.9mm_P1.00mmU1
1LED GreenLED_SMD:LED_0805_2012Metric_Pad1.15x1.40mm_HandSolderD3
1LED RedLED_SMD:LED_0805_2012Metric_Pad1.15x1.40mm_HandSolderD4
1OutputConnector_Phoenix_MSTB:PhoenixContact_MSTBVA_2,5_2-G-5,08_1x02_P5.08mm_VerticalJ5
1RcsResistor_SMD:R_0805_2012Metric_Pad1.20x1.40mm_HandSolderR5
1Solar InputConnector_Phoenix_MSTB:PhoenixContact_MSTBVA_2,5_2-G-5,08_1x02_P5.08mm_VerticalJ1
1Stepper_Motor_bipolarConnector_Phoenix_MSTB:PhoenixContact_MSTBVA_2,5_4-G-5,08_1x04_P5.08mm_VerticalM1
1Test PointJumper:SolderJumper-2_P1.3mm_Bridged2Bar_RoundedPad1.0x1.5mmJP3
1USB_B_MicroConnector_USB:USB_Micro-B_Amphenol_10118194_HorizontalJ2
1Wind OutputConnector_Phoenix_MSTB:PhoenixContact_MSTBVA_2,5_2-G-5,08_1x02_P5.08mm_VerticalJ3

The 37 most common of 45 parts.

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Questions

How big is the Renewable charger PCB?

It measures 148.2 × 34.5 mm and has 2 copper layers, 1.6 mm thick.

What parts does the Renewable charger use?

45 parts, built around the CN3791. The full list of its parts is on this page, with links to each part's symbol and footprint where PCBKit's library has them.

Where can I download the Renewable charger KiCad files?

From the Tactile-electronics/windmill-electronics repository on GitHub, at the commit this page was made from: the board is renewable-charger/renewable-charger.kicad_pcb and its schematic renewable-charger/renewable-charger.kicad_sch. PCBKit opens the board in the browser, with nothing to install.

Can I use the Renewable charger design in my own project?

Its repository publishes it under the CC0-1.0 licence: you may reuse it on that licence's terms (keep the author's notice, and for a copyleft licence share your changes alike).