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2 layers89.8 × 112.8 mmProjekat, the printed circuit board in 3D

True RMS voltmeter for AC voltage measurments up to 1000 V. Includes ESD protection and overvoltage protection.

Size
89.8 × 112.8 mm
Copper layers
2
Thickness
1.6 mm
Parts
77
Nets
66
Pads
235
Tracks, vias
405, 15
Pours
1
Routed
Yes
KiCad
KiCad 7 (file 20221018)
Created
11 Mar 2024
Updated
8 May 2024

Overview

Projekat is an open-source printed circuit board by SrdjanEM, from the SrdjanEM/True-RMS-voltmeter repository on GitHub. It is a 2-layer board of 89.8 × 112.8 mm with 77 parts on 66 nets, routed with 405 tracks and 15 vias.

It is built around the ICL7107CPL, L7805 and L7905, with the MAX9075EUK and IRF4905 among its other parts. Its parts include 25 capacitors, 13 resistors, 8 diodes, 5 ICs and 4 connectors.

Main components

5

README

README.md

Voltage Measurement System with LED Display

Overview

This project presents a comprehensive solution for measuring and displaying AC voltage levels accurately. Utilizing the ICL7107 analog-to-digital converter (ADC) with a precision of 3½ digits, the system offers high-precision voltage readings in a digital format, directly interfacing with LED displays for easy readability. Designed for minimal power consumption, it is particularly suited for battery-operated devices.

Key Features

  • High Precision Measurement: Leverages the ICL7107 ADC for accurate voltage reading.
  • Efficient Display: Features four 7-segment SA08-11YWA LED displays for clear output visibility.
  • Energy Efficient: Optimized for low power consumption, ideal for battery-operated implementations.
  • Flexible Connectivity: Utilizes FFC (Flat Flexible Cable) connectors for seamless integration and ease of maintenance.
  • Robust PCB Design: A dual-layer PCB design with a focus on electromagnetic stability and efficiency. Features copper pours for GND on the back layer to enhance device reliability.

Hardware Components

  • ICL7107 ADC: The core component for analog-to-digital conversion, offering direct connectivity to LED displays.
  • AD737: Outputs RMS value of the measured AC voltage, interfaced with the ICL7107.
  • SA08-11YWA LED Displays: Four 7-segment displays with common anode configuration, powered by 5V.
  • FFC Connectors: Provides a flexible and secure connection between the LED displays and the main PCB.
  • PCB Materials: Utilizes FR4 for the dielectric layer and ENIG (Electroless Nickel Immersion Gold) for the copper surface finish for enhanced durability and solderability.

Full schematic

Schematic

PCB

PCB PCB

Parts

77
QtyValueFootprintReferences
12100nCapacitor_SMD:C_0603_1608MetricC2, C3, C4, C5, C8, C9, C13, C14, C15, C16, C20, C25
5910VVaristor:RV_Disc_D9mm_W3.3mm_P5mmRV2, RV3, RV4, RV5, RV6
41N4448Diode_THT:D_DO-35_SOD27_P7.62mm_HorizontalD3, D4, D5, D6
4MountingHoleMountingHole:MountingHole_2.5mmH1, H2, H3, H4
4TestPointTestPoint:TestPoint_Loop_D2.60mm_Drill0.9mm_BeadedTP1, TP2, TP3, TP3
310uCapacitor_SMD:C_0805_2012MetricC1, C6, C7
2100uCapacitor_SMD:C_0603_1608MetricC11, C12
21N4148Diode_THT:D_DO-35_SOD27_P7.62mm_HorizontalD1, D2
21uCapacitor_SMD:C_0805_2012MetricC17, C18
247KResistor_SMD:R_1206_3216MetricR1, R3
2IRF4905Package_TO_SOT_THT:TO-220-3_VerticalQ1, Q2
1100KResistor_SMD:R_1206_3216MetricR5
1100pCapacitor_SMD:C_0603_1608MetricC23
111KResistor_SMD:R_1206_3216MetricR12
11KResistor_SMD:R_1206_3216MetricR11
11K5Resistor_SMD:R_1206_3216MetricR13
11MResistor_THT:R_Axial_DIN0204_L3.6mm_D1.6mm_P5.08mm_HorizontalR4
11N5712Diode_THT:D_DO-35_SOD27_P7.62mm_HorizontalD8
120pCapacitor_SMD:C_0603_1608MetricC19
1220nCapacitor_SMD:C_0603_1608MetricC22
122nCapacitor_SMD:C_1812_4532MetricC24
124KResistor_SMD:R_1206_3216MetricR6
1330Resistor_SMD:R_1206_3216MetricR2
13u3Capacitor_SMD:C_0805_2012MetricC10
1470nCapacitor_SMD:C_0603_1608MetricC21
1900KResistor_SMD:R_1210_3225MetricR8
190KResistor_SMD:R_1206_3216MetricR9
19KResistor_SMD:R_1206_3216MetricR10
19MResistor_SMD:R_1210_3225MetricR7
1AD737Package_DIP:DIP-8_W10.16mmU2
1Battery connectorConnector_JST:JST_XH_B3B-XH-A_1x03_P2.50mm_VerticalJ3
1BuzzerBuzzer_Beeper:Buzzer_12x9.5RM7.6BZ1
1COMMpriums_lib:CONN1_FCR7350R_CLFJ2
1FPC Connectorpriums_lib:FPC_24J4
1ICL7107CPLPackage_DIP:DIP-40_W15.24mmU1
1L7805Package_TO_SOT_THT:TO-220-3_VerticalU3
1L7905Package_TO_SOT_THT:TO-220-3_VerticalU4
1MAX9075Package_TO_SOT_SMD:SOT-23-5U5
1Naponska referenca (100mV)Potentiometer_THT:Potentiometer_Bourns_3266W_VerticalRV1
1PTCResistor_THT:R_Axial_DIN0414_L11.9mm_D4.5mm_P7.62mm_VerticalTH1
1Power ONLED_THT:LED_D5.0mm_Horizontal_O6.35mm_Z15.0mmD7
1Power ON/OFFButton_Switch_THT:SW_CuK_JS202011AQN_DPDT_AngledSW2
1Range selectionpriums_lib:SW_EG2310SW1
1TestPoint_Loop_D2.50mm_Drill1.0mm_LowProfileTestPoint:TestPoint_Loop_D2.50mm_Drill1.0mm_LowProfileTP4
1VACpriums_lib:CONN1_FCR7350R_CLFJ1

The 76 most common of 77 parts.

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Questions

How big is the Projekat PCB?

It measures 89.8 × 112.8 mm and has 2 copper layers, 1.6 mm thick.

What parts does the Projekat use?

77 parts, built around the ICL7107CPL, L7805, L7905 and MAX9075EUK. The full list of its parts is on this page, with links to each part's symbol and footprint where PCBKit's library has them.

Where can I download the Projekat KiCad files?

From the SrdjanEM/True-RMS-voltmeter repository on GitHub, at the commit this page was made from: the board is True RMS Voltmeter [KiCad 7.0]/True RMS Voltmeter/Projekat.kicad_pcb and its schematic True RMS Voltmeter [KiCad 7.0]/True RMS Voltmeter/Batteries/Batteries/Batteries.kicad_sch. PCBKit opens the board in the browser, with nothing to install.

Can I use the Projekat design in my own project?

Its repository states no licence, so its author keeps all rights: ask SrdjanEM before reusing the design.