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13 layers38.5 × 38.5 mmXbox Charge, the printed circuit board in 3D

100W USB C PD Lithium Ion charging PCB based on the TPS25750D and BQ25713

Size
38.5 × 38.5 mm
Copper layers
13
Thickness
1.6 mm
Parts
90
Nets
62
Pads
347
Tracks, vias
315, 654
Pours
43
Routed
Yes
KiCad
KiCad 8.99 (file 20240706)
Created
13 Aug 2024
Updated
17 Aug 2024

Overview

Xbox Charge is an open-source printed circuit board by Redherring32, from the Redherring32/100W-Charging-PCB repository on GitHub. It is a 13-layer board of 38.5 × 38.5 mm with 90 parts on 62 nets, routed with 315 tracks and 654 vias.

It is built around the BQ25713RSNR, CAT24C512WI- and TVS2200DRV, with the CSD17551Q3A and CSD25402Q3A among its other parts. Its parts include 46 capacitors, 25 resistors, 5 transistors, 4 ICs and 2 connectors.

Main components

5

README

README.md

100W-Charging-PCB

100W USB C PD Lithium Ion charging PCB based on the TPS25750D and BQ25713

This PCB is spec'd for 20V 5A USB C PD charging of a 1S configuration of Lithium Ion cells, it is suitable for dropping into a variety of battery powered projects that may be a bit more power hungry or where faster charging may be desired. Within this repository you can find everything to build this PCB, as well as source design files for it should you need to repurpose it for a different form factor or design.

PCB SPECS:

  • 4 layers
  • 38.5x38.5mm
  • filled vias (VIPPO) is recommended for assembly reasons due to via in pad

Render

LICENSE:

Licensed under the TAPR Open hardware license (www.tapr.org/OHL)

©Redherring32 2024

DISCLAIMER:

Lithium Ion Batteries are DANGEROUS, they should not be handled if you do not know what you are doing. I offer this with no warranty, express or implied, and I am NOT responsible for anything that may happen as a result of misuse of this PCB. You have been warned.

Parts

90
QtyValueFootprintReferences
1210uFCapacitor_SMD:C_0805_2012MetricC4, C5, C12, C13, C14, C27, C42, C43, C44, C45, C46, C47
810KResistor_SMD:R_0402_1005MetricR3, R4, R5, R6, R7, R15, R28, R29
40.01uFCapacitor_SMD:C_0402_1005MetricC20, C21, C22, C23
4CSD17551Q3APackage_SON:VSON-8_3.3x3.3mm_P0.65mm_NexFETQ1, Q2, Q3, Q4
310uFCapacitor_SMD:C_0603_1608MetricC8, C9, C29
310uFCapacitor_SMD:C_0402_1005MetricC15, C16, C17
20.1uFCapacitor_SMD:C_0402_1005MetricC18, C26
2100pFCapacitor_SMD:C_0603_1608MetricC30, C31
2100uFCapacitor_SMD:C_1210_3225MetricC6, C7
210RResistor_SMD:R_0603_1608MetricR11, R12
210mResistor_SMD:R_1206_3216MetricR10, R21
22.2KResistor_SMD:R_0402_1005MetricR1, R2
222uFCapacitor_SMD:C_0805_2012MetricC24, C25
2330pFCapacitor_SMD:C_0201_0603MetricC10, C11
233nFCapacitor_SMD:C_0603_1608MetricC37, C38
24.99RResistor_SMD:R_0603_1608MetricR22, R23
247nFCapacitor_SMD:C_0603_1608MetricC1, C2
2TestPointTestPoint:TestPoint_Pad_3.0x3.0mmTP2, TP3
10.1uFCapacitor_SMD:C_0603_1608MetricC28
110RResistor_SMD:R_0402_1005MetricR20
110nFCapacitor_SMD:C_0402_1005MetricC40
1137KResistor_SMD:R_0603_1608MetricR13
115pFCapacitor_SMD:C_0402_1005MetricC33
11800pFCapacitor_SMD:C_0402_1005MetricC32
11RResistor_SMD:R_0805_2012MetricR24
11uFCapacitor_SMD:C_0402_1005MetricC36
12.2uHInductor_SMD:L_Chilisin_BMRx00060630L1
1220KResistor_SMD:R_0402_1005MetricR19
1250KResistor_SMD:R_0402_1005MetricR9
13.3uFCapacitor_SMD:C_0603_1608MetricC3
130KResistor_SMD:R_0603_1608MetricR14
133pFCapacitor_SMD:C_0402_1005MetricC34
1383KResistor_SMD:R_0402_1005MetricR18
14.7uFCapacitor_SMD:C_0805_2012MetricC19
140.2KResistor_SMD:R_0402_1005MetricR16
1470nFCapacitor_SMD:C_0805_2012MetricC39
1680pFCapacitor_SMD:C_0402_1005MetricC35
1750KResistor_SMD:R_0402_1005MetricR8
1BQ25713RSNRPackage_DFN_QFN:Texas_RSN_WQFN-32-1EP_4x4mm_P0.4mm_EP2.8x2.8mmU2
1CAT24C512Package_SO:SOIC-8_3.9x4.9mm_P1.27mmU3
1CSD25402Q3APackage_SON:VSON-8_3.3x3.3mm_P0.65mm_NexFETQ5
1Conn_01x04_PinXbox-Charge:PROGJ1
1Conn_01x04_PinXbox-Charge:VBUS PADSJ2
1Jumper_2_OpenJumper:SolderJumper-2_P1.3mm_Open_RoundedPad1.0x1.5mmJP1
1TPS25750DXbox-Charge:TPS25750DU1
1TVS2200DRVPackage_SON:WSON-6-1EP_2x2mm_P0.65mm_EP1x1.6mmU4

The 86 most common of 90 parts.

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Questions

How big is the Xbox Charge PCB?

It measures 38.5 × 38.5 mm and has 13 copper layers, 1.6 mm thick.

What parts does the Xbox Charge use?

90 parts, built around the BQ25713RSNR, CAT24C512WI-, TVS2200DRV and CSD17551Q3A. The full list of its parts is on this page, with links to each part's symbol and footprint where PCBKit's library has them.

Where can I download the Xbox Charge KiCad files?

From the Redherring32/100W-Charging-PCB repository on GitHub, at the commit this page was made from: the board is Xbox-Charge.kicad_pcb and its schematic BQ25713.kicad_sch. PCBKit opens the board in the browser, with nothing to install.

Can I use the Xbox Charge design in my own project?

Its repository states no licence, so its author keeps all rights: ask Redherring32 before reusing the design.