4 layers66 × 86.5 mm ZumoComSystem, the printed circuit board in 3D

ZumoComSystem

The electronic of the ZumoComSystem shield for the Pololu Zumo32U4.

Size: 66 × 86.5 mm
Copper layers: 4
Thickness: 1.6 mm
Parts: 98
Nets: 128
Pads: 357
Tracks, vias: 787, 333
Pours: 411
Routed: Yes
KiCad: KiCad 10.0 (file 20260206)
Created: 18 Dec 2023
Updated: 15 Oct 2026

Overview

ZumoComSystem is an open-source printed circuit board by NewTec-GmbH, from the NewTec-GmbH/ZumoComSystemHW repository on GitHub, published under the BSD-3-Clause licence. It is a 4-layer board of 66 × 86.5 mm with 98 parts on 128 nets, routed with 787 tracks and 333 vias.

It is built around the ESP32-S3-WROOM-1-N8, S-8252AAL-M6T1U and RQ5E065AJTCL, with the SD03C-7-ES and PJ-090BH among its other parts. Its parts include 29 resistors, 16 capacitors, 15 diodes, 9 switches and 7 connectors. It belongs with the ESP32 boards of this library.

Main components

README

README.md

ZumoComSystemHW

The electronic of the ZumoComSystem shield for the Pololu Zumo2040. ZumoComSystem_v3 0_2026-Feb-16_12-37-13PM-000_CustomizedView12861701431

Features

The following features are implemented in the current design:

Power supplied the Zumo robot
Info/State RGB-LED
Reset and "acces-point-mode" button (user button)
HW-reset for Zumo robot via button or ESP
Three application buttons (A,B,C) for free configuration (similar to the buttons on the Zumo robot)
Three application LEDs (A,B,C) for free configuration (similar to the LEDs on the Zumo robot)
Charging Port (Jack) for Li-Ion cells
Button for BMS reset
USB-C port for flashing (upgrade from Micro-USB)
Looping through the display pins (new pin header)
*NEW 2x5 pin header for another additional pcb (e.g. CamDroid)

Category and platform

ESP32

Project files

Show this board on your page

https://pcbkit.io/boards/NewTec-GmbH/ZumoComSystemHW

The board's own page, for a message or a post.

Source

Repository: NewTec-GmbH/ZumoComSystemHW
Board file: implementation/ZumoComSystem.kicad_pcb
Commit: 4717adb
Licence: BSD-3-Clause

Parts

Qty	Value	Footprint	References
7	10k	Resistor_SMD:R_0603_1608Metric_Pad0.98x0.95mm_HandSolder	R1, R5, R6, R10, R11, R16, R17
7	SW_Push	Button_Switch_SMD:SW_SPST_B3U-1000P	SW1, SW2, SW4, SW5, SW6, SW7, SW9
6	100n	Capacitor_SMD:C_0603_1608Metric_Pad1.08x0.95mm_HandSolder	C2, C7, C9, C11, C13, C14
4	0	Resistor_SMD:R_0603_1608Metric_Pad0.98x0.95mm_HandSolder	R14, R15, R18, R22
4	TestPoint	TestPoint:TestPoint_Pad_D1.0mm	TP1, TP2, TP3, TP4
3	10u	Capacitor_SMD:C_1206_3216Metric_Pad1.33x1.80mm_HandSolder	C1, C12, C15
3	20V 1A	Diode_SMD:D_0805_2012Metric_Pad1.15x1.40mm_HandSolder	D6, D9, D10
3	620	Resistor_SMD:R_0603_1608Metric_Pad0.98x0.95mm_HandSolder	R7, R8, R9
2	100	Resistor_SMD:R_0603_1608Metric_Pad0.98x0.95mm_HandSolder	R3, R4
2	4.7k	Resistor_SMD:R_0603_1608Metric_Pad0.98x0.95mm_HandSolder	R12, R13
2	470	Resistor_SMD:R_0603_1608Metric_Pad0.98x0.95mm_HandSolder	R20, R21
2	Battery_Cell	footprints:BAT_1043	BT1, BT2
2	RQ5E065AJTCL	Package_TO_SOT_SMD:TSOT-23_HandSoldering	Q3, Q4
2	SD03C-7	Diode_SMD:D_SOD-323_HandSoldering	D7, D8
2	TP_2P	Connector_PinHeader_2.54mm:PinHeader_1x02_P2.54mm_Vertical	TP5, TP6
1	0	Resistor_SMD:R_1206_3216Metric_Pad1.30x1.75mm_HandSolder	R25
1	1.5n	Capacitor_SMD:C_0603_1608Metric_Pad1.08x0.95mm_HandSolder	C4
1	100k	Resistor_SMD:R_0603_1608Metric_Pad0.98x0.95mm_HandSolder	R23
1	100u	Capacitor_Tantalum_SMD:CP_EIA-7343-30_AVX-N_HandSolder	C8
1	10k / 0.1%	Resistor_SMD:R_0603_1608Metric_Pad0.98x0.95mm_HandSolder	R27
1	12V / 4.5A	Fuse:Fuse_1210_3225Metric_Pad1.42x2.65mm_HandSolder	F1
1	15u	Inductor_SMD:L_1210_3225Metric_Pad1.42x2.65mm_HandSolder	L2
1	2.2k	Resistor_SMD:R_0603_1608Metric_Pad0.98x0.95mm_HandSolder	R29
1	2.2u	Capacitor_SMD:C_0603_1608Metric_Pad1.08x0.95mm_HandSolder	C5
1	220m	Resistor_SMD:R_0805_2012Metric_Pad1.20x1.40mm_HandSolder	R24
1	22u	Capacitor_SMD:C_0603_1608Metric_Pad1.08x0.95mm_HandSolder	C10
1	22u	Capacitor_SMD:C_1206_3216Metric_Pad1.33x1.80mm_HandSolder	C3
1	22u	footprints:L_2828	L1
1	270n	Capacitor_SMD:C_0805_2012Metric_Pad1.18x1.45mm_HandSolder	C6
1	2k	Resistor_SMD:R_0603_1608Metric_Pad0.98x0.95mm_HandSolder	R26
1	300	Resistor_SMD:R_0603_1608Metric_Pad0.98x0.95mm_HandSolder	R2
1	30V 100mA	footprints:D_SOD-123F_HandSolder	D12
1	330n	Capacitor_SMD:C_0603_1608Metric_Pad1.08x0.95mm_HandSolder	C16
1	4.93k / 0.1%	Resistor_SMD:R_0603_1608Metric_Pad0.98x0.95mm_HandSolder	R28
1	40V 5A	Diode_SMD:D_2114_3652Metric_Pad1.85x3.75mm_HandSolder	D11
1	40V/2A	footprints:D_SOD-128_3D	D13
1	8.55VWM 14.5VC	footprints:D_SMB_Handsoldering	D15
1	Conn_01x07	Connector_PinHeader_2.54mm:PinHeader_1x07_P2.54mm_Vertical_SMD_Pin1Right	J5
1	Conn_01x07	Connector_PinSocket_2.54mm:PinSocket_1x07_P2.54mm_Vertical_SMD_Pin1Right	J6
1	Conn_02x05_Odd_Even	Connector_PinSocket_2.54mm:PinSocket_2x05_P2.54mm_Vertical_SMD	J3
1	Conn_02x11_Odd_Even	footprints:PinHeader_2x11_P2.54mm_Vertical_SMD_mirrored	J2
1	Conn_02x14_Odd_Even	footprints:PinHeader_2x14_P2.54mm_Vertical_SMD_mirrored	J4
1	D5V0S1U2WS-7	Diode_SMD:D_SOD-323_HandSoldering	D5
1	DNP	Resistor_SMD:R_0603_1608Metric_Pad0.98x0.95mm_HandSolder	R19
1	EG1257	footprints:SW_MLL1200S	SW8
1	ESP32-S3-WROOM-1	footprints:ESP32-S3-WROOM-1_SolderHole	U1
1	LED, green	LED_SMD:LED_0603_1608Metric_Pad1.05x0.95mm_HandSolder	D3
1	LED, red	LED_SMD:LED_0603_1608Metric_Pad1.05x0.95mm_HandSolder	D4
1	LED, yellow	LED_SMD:LED_0603_1608Metric_Pad1.05x0.95mm_HandSolder	D2
1	LED_ARGB	footprints:LED_RGB_1210	D1
1	LT1374CS8-5PBF	Package_SO:SO-8_3.9x4.9mm_P1.27mm	U2
1	MCP73844-840I_MS	Package_SO:MSOP-8_3x3mm_P0.65mm	U5
1	NewTec_Logo	footprints:NT_Kicad_Logo_2500x2500	Logo1
1	Orange	LED_SMD:LED_0603_1608Metric_Pad1.05x0.95mm_HandSolder	D14
1	PJ-090BH	footprints:CUI_PJ-090BH	J7
1	PMOS_GSD-TSM260P02CX RFG	Package_TO_SOT_SMD:SOT-23_Handsoldering	Q2
1	Q_PMOS_GSD	Package_TO_SOT_SMD:SOT-23_Handsoldering	Q5
1	S-8252AAL-M6T1U	Package_TO_SOT_SMD:SOT-23-6_Handsoldering	U4
1	SI2302CDS-T1-BE3	Package_TO_SOT_SMD:SOT-23_Handsoldering	Q1
1	TPS560430X3FDBVR	footprints:IC_TPS560430X3FDBVT	U3
1	USB_C_Receptacle_USB2.0_16P	footprints:MOLEX_2171820001	J1
1	User_Button	Button_Switch_SMD:SW_SPST_TL3342	SW3

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Questions

How big is the ZumoComSystem PCB?

It measures 66 × 86.5 mm and has 4 copper layers, 1.6 mm thick.

What parts does the ZumoComSystem use?

98 parts, built around the ESP32-S3-WROOM-1-N8, S-8252AAL-M6T1U, RQ5E065AJTCL and SD03C-7-ES. The full list of its parts is on this page, with links to each part's symbol and footprint where PCBKit's library has them.

Where can I download the ZumoComSystem KiCad files?

From the NewTec-GmbH/ZumoComSystemHW repository on GitHub, at the commit this page was made from: the board is implementation/ZumoComSystem.kicad_pcb and its schematic implementation/Battery.kicad_sch. PCBKit opens the board in the browser, with nothing to install.

Can I use the ZumoComSystem design in my own project?

Its repository publishes it under the BSD-3-Clause licence: you may reuse it on that licence's terms (keep the author's notice, and for a copyleft licence share your changes alike).