2 layers34.6 × 90.6 mm
2 layers139.5 × 96 mm
Battery Emulator
HeinVerhallen/Hardware_SimulatorDSS hardware simulator
- Size
- 139.5 × 96 mm
- Copper layers
- 2
- Thickness
- 1.6 mm
- Parts
- 133
- Nets
- 116
- Pads
- 468
- Tracks, vias
- 1,546, 241
- Pours
- 4
- Routed
- Yes
- KiCad
- KiCad 7 (file 20221018)
- Created
- 4 Sep 2023
- Updated
- 1 Feb 2024
Overview
Battery Emulator is an open-source printed circuit board by HeinVerhallen, from the HeinVerhallen/Hardware_Simulator repository on GitHub. It is a 2-layer board of 139.5 × 96 mm with 133 parts on 116 nets, routed with 1,546 tracks and 241 vias.
It is built around the ATMEGA328PB-AU, MCP6001UT-I/OT-HX and FT230XS-R, with the ISO1640BDR-HXY, IRFB7545PBF and USB4105-GF-A-060 among its other parts. Its parts include 55 capacitors, 24 ICs, 16 resistors, 6 connectors and 4 transistors. It belongs with the power boards and the AVR (ATmega, ATtiny) boards of this library.
Main components
6
ATMEGA328PB-AU
TQFP-32(7x7)-40℃~+85℃ 1.8V~5.5V 10bit 1KB 20MHz 27 2KB 32KB 8 Bit AVR Built-in FLASH Power-on reset (POR)、Undervoltage detection (BOR/LVD/LVR/LVI)、Watchdog reset、External pin reset (NRST)、Built-in general-purpose timer、Programmable watchdog、Touch function TQFP-32(7x7) Microcontrollers (MCU/MPU/SOC) ROHSMicrochip TechnologyMicrocontrollers (MCU/MPU/SOC)
MCP6001UT-I/OT-HX
SOT-23-5LSOT-23-5L Operational Amplifier ROHSZHHXDZOperational Amplifier
FT230XS-R
SSOP-16-150mil-40℃~+85℃ 125uA 3.3V~5V 8mA USB 2.0 USB to UART SSOP-16-150mil USB Converters ROHSFTDIUSB Converters
ISO1640BDR-HXY
SOP-8SOP-8 I2C Isolators ROHSHXY MOSFETI2C Isolators
IRFB7545PBF
TO-220-55℃~+175℃ 1 N-channel 110nC@10V 125W 230pF 3.7V 4.01nF 5.9mΩ@10V 60V 95A TO-220 MOSFETs ROHSInfineon TechnologiesMOSFETs
USB4105-GF-A-060
SMD-40℃~+85℃ 1 12P 48V 5A Black Female Surface Mount, Right Angle Type-C USB 2.0 SMD USB Connectors ROHSGlobal Connector Technology (GCT)USB Connectors
Parts
133| Qty | Value | Footprint | References |
|---|---|---|---|
| 43 | 100n | Capacitor_SMD:C_0805_2012Metric | C1, C2, C10, C11, C14, C15, C18, C19, C20, C21, C22, C23, C24, C26, C27, C29 +27 |
| 12 | Jumper | Jumper:SolderJumper-3_P1.3mm_Open_Pad1.0x1.5mm_NumberLabels | JP1, JP2, JP3, JP4, JP5, JP6, JP7, JP8, JP9, JP10, JP11, JP12 |
| 10 | 10u | Capacitor_SMD:C_0805_2012Metric | C12, C13, C16, C17, C25, C28, C36, C39, C47, C50 |
| 5 | KA78M05_TO252 | Package_TO_SOT_SMD:TO-252-2 | U5, U9, U13, U18, U23 |
| 4 | 0.5m | Resistor_SMD:R_2512_6332Metric | R2, R10, R13, R16 |
| 4 | 10k | Resistor_SMD:R_0805_2012Metric | R3, R4, R5, R6 |
| 4 | 47 | Resistor_SMD:R_0805_2012Metric | R7, R9, R12, R15 |
| 4 | 5V_ISO | TestPoint:TestPoint_Pad_D2.5mm | TP2, TP3, TP15, TP19 |
| 4 | 780k | Resistor_SMD:R_0805_2012Metric | R1, R8, R11, R14 |
| 4 | 9V_ISO | TestPoint:TestPoint_Pad_D2.5mm | TP4, TP5, TP14, TP18 |
| 4 | IRFB7545PBF | Package_TO_SOT_THT:TO-220-3_Horizontal_TabUp | Q1, Q2, Q3, Q4 |
| 4 | ISO1640BDR | Package_SO:SO-8_3.9x4.9mm_P1.27mm | U2, U11, U16, U21 |
| 4 | LM317_TO-220 | Package_TO_SOT_THT:TO-220-3_Horizontal_TabUp | U6, U7, U15, U20 |
| 4 | MCP4651T-103E_ST | Package_SO:TSSOP-14_4.4x5mm_P0.65mm | U1, U12, U17, U22 |
| 4 | MCP6001UT-I/OT | Package_TO_SOT_SMD:SOT-23-5 | U8, U14, U19, U24 |
| 4 | MEE1S1209SC | Converter_DCDC:Converter_DCDC_Murata_MEE1SxxxxSC_THT | PS1, PS2, PS3, PS4 |
| 2 | 22p | Capacitor_SMD:C_0805_2012Metric | C4, C5 |
| 1 | 12V | TestPoint:TestPoint_Pad_D2.5mm | TP11 |
| 1 | 5V | TestPoint:TestPoint_Pad_D2.5mm | TP1 |
| 1 | 74AHC2G125DP,125 | Package_SO:TSSOP-8_3x3mm_P0.65mm | U3 |
| 1 | ATmega328PB-A | Package_QFP:TQFP-32_7x7mm_P0.8mm | U10 |
| 1 | Cell1_Vout | TerminalBlock_Phoenix:TerminalBlock_Phoenix_MKDS-1,5-2-5.08_1x02_P5.08mm_Horizontal | J3 |
| 1 | Cell2_Vout | TerminalBlock_Phoenix:TerminalBlock_Phoenix_MKDS-1,5-2-5.08_1x02_P5.08mm_Horizontal | J4 |
| 1 | Cell3_Vout | TerminalBlock_Phoenix:TerminalBlock_Phoenix_MKDS-1,5-2-5.08_1x02_P5.08mm_Horizontal | J5 |
| 1 | Cell4_Vout | TerminalBlock_Phoenix:TerminalBlock_Phoenix_MKDS-1,5-2-5.08_1x02_P5.08mm_Horizontal | J6 |
| 1 | Crystal_GND24 | Crystal:Crystal_SMD_3225-4Pin_3.2x2.5mm | Y1 |
| 1 | FT230XS-R | Package_SO:SSOP-16_3.9x4.9mm_P0.635mm | U4 |
| 1 | GND | TestPoint:TestPoint_Pad_D2.5mm | TP10 |
| 1 | USB4105-GF-A-060 | PR7_Custom_Footprints:GCT_USB4105-GF-A-060 | J2 |
| 1 | Vin | TerminalBlock_Phoenix:TerminalBlock_Phoenix_MKDS-1,5-2-5.08_1x02_P5.08mm_Horizontal | J1 |
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Questions
How big is the Battery Emulator PCB?
It measures 139.5 × 96 mm and has 2 copper layers, 1.6 mm thick.
What parts does the Battery Emulator use?
133 parts, built around the ATMEGA328PB-AU, MCP6001UT-I/OT-HX, FT230XS-R and ISO1640BDR-HXY. The full list of its parts is on this page, with links to each part's symbol and footprint where PCBKit's library has them.
Where can I download the Battery Emulator KiCad files?
From the HeinVerhallen/Hardware_Simulator repository on GitHub, at the commit this page was made from: the board is Hardware/Battery_Emulator_v2/Battery_Emulator.kicad_pcb and its schematic Hardware/Battery_Emulator/Battery_Emulator.kicad_sch. PCBKit opens the board in the browser, with nothing to install.
Can I use the Battery Emulator design in my own project?
Its repository states no licence, so its author keeps all rights: ask HeinVerhallen before reusing the design.