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2 layers159.8 × 159 mmEYS, the printed circuit board in 3D

Bu proje Teknofest Efficiency Challange kapsamında düzenlenen Hidromobil kategorisinde ben ve arkadaşım Murat ile birlikte tasarlamış olduğumuz EYS(Enerji Yönetim Sistemi)'dir.

Size
159.8 × 159 mm
Copper layers
2
Thickness
1.6 mm
Parts
123
Nets
62
Pads
576
Tracks, vias
580, 42
Pours
2
Routed
Yes
KiCad
KiCad 8.0 (file 20240108)
Created
18 Nov 2025
Updated
18 Nov 2025

Overview

EYS is an open-source printed circuit board by YatagacLapotk, from the YatagacLapotk/EYS-EMS repository on GitHub. It is a 2-layer board of 159.8 × 159 mm with 123 parts on 62 nets, routed with 580 tracks and 42 vias.

It is built around the LM2576HVS-5, PMEG100V100ELPDZ and CSD19534Q5A, with the MBR340 among its other parts. Its parts include 52 capacitors, 28 resistors, 15 connectors, 6 ICs and 4 diodes.

Main components

4

README

README.md

EYS/EMS

Bu proje Teknofest Efficiency Challange kapsamında düzenlenen Hidromobil kategorisinde ben ve arkadaşım Murat ile birlikte tasarlamış olduğumuz EYS(Enerji Yönetim Sistemi)'dir.

EYS1.0 sistemimiz Hidrojen yakıtından gelen 48V ve bataryadan gelen 72V gerilimlerin akımları ayaranabilir olacak şekilde bir 72V çıkış gerilimi vermektedir. Bu sistemimizde 3 tane buck converter ve 1 tande de boost converter kullanılmıştır.

  • Buck Converter'lar:
  1. 72V/24V@6A
  2. 72V/12V@3A
  3. 24V/5V@3A
  • Boost Converter:
  1. 48V/72V@7A

Bu sistemimizi gerçeğe dönüştürmüş olsak da yaptığımız bir çok hata dolayısıyla çalışmamıştır. Bunun için bir sistem daha hazırladık. Bu da EYS2.0 sistemimizdir.

Bu sistemimizde ise öncekinden farklı olarak sadece 2 tane boost converter kullanılmıştır. Çünkü akım yükü iki converter'a dağıtılarak sistemin verimi arttırılmaya çalışılmıştır. Burada iki converter'ımız da hidrojen yakıtından gelen 48V gerilimi 72V gerilime çevirmiştir. Akım kontrolü hala vardır.

Boost converter: 2x 48V/72@15A

Bu sistemimiz ise PCB tasarımında çıkan hatalardan dolayı üretilememiştir.

Parts

123
QtyValueFootprintReferences
82.2uFCapacitor_SMD:C_1206_3216Metric_Pad1.33x1.80mm_HandSolderC3, C7, C16, C30, C33, C39, C45, Crst1
8Screw_Terminal_01x01TerminalBlock_Wuerth:Wuerth_REDCUBE-THR_WP-THRSH_74651195_THRJ1, J2, J3, J4, J7, J8, J11, J12
7470uFCapacitor_THT:CP_Radial_D18.0mm_P7.50mmC20, C22, C23, C24, C25, C26, C29
44.7nFCapacitor_SMD:C_1206_3216Metric_Pad1.33x1.80mm_HandSolderC11, C12, C27, C28
4696106003002696106003002:696106003002J9, J10, J13, J14
4MountingHoleMountingHole:MountingHole_5mmH1, H2, H3, H4
3220uFCapacitor_THT:CP_Radial_D8.0mm_P3.50mmC10, C35, C36
349.9kResistor_SMD:R_1206_3216Metric_Pad1.30x1.75mm_HandSolderR1, R12, Ruv2
368kResistor_SMD:R_1206_3216Metric_Pad1.30x1.75mm_HandSolderR7, R16, R20
3PMEG100V100ELPDPackage_TO_SOT_SMD:Nexperia_CFP15_SOT-1289D1, D2, D4
21.4kResistor_SMD:R_0805_2012Metric_Pad1.20x1.40mm_HandSolderR2, Ruv1
210.7kResistor_SMD:R_1206_3216Metric_Pad1.30x1.75mm_HandSolderR8, Rt1
2100nFCapacitor_SMD:C_1206_3216Metric_Pad1.33x1.80mm_HandSolderC4, C5
210mResistor_SMD:R_0805_2012Metric_Pad1.20x1.40mm_HandSolderR3, R19
210nFCapacitor_SMD:C_1206_3216Metric_Pad1.33x1.80mm_HandSolderC15, Css1
22.2kResistor_SMD:R_1206_3216Metric_Pad1.30x1.75mm_HandSolderR13, R24
2220uFCapacitor_THT:CP_Radial_D13.0mm_P5.00mmC38, C41
2470uFCapacitor_THT:CP_Radial_D10.0mm_P5.00mmC37, C42
247nFCapacitor_SMD:C_1206_3216Metric_Pad1.33x1.80mm_HandSolderC6, Cboot1
247uFCapacitor_SMD:CP_Elec_10x10.5C1, C31
247uFCapacitor_THT:CP_Radial_D8.0mm_P3.50mmC2, C32
2691103110002691103110002:691103110002J5, J6
2CSD19534Q5APackage_TO_SOT_SMD:TDSON-8-1Q1, Q3
2Choke_CommonMode_PulseElectronics_PH9455x105NLInductor_THT:L_CommonMode_PulseElectronics_PH9455x105NL_1FL1, FL2
2LM5088-1Package_SO:HTSSOP-16-1EP_4.4x5mm_P0.65mm_EP3.4x5mm_Mask3x3mm_ThermalViasU1, U4
2NMOSIRFP250NPBF:TO546P1558X498X2499-3Q2, Q4
10.1uFCapacitor_SMD:C_1206_3216Metric_Pad1.33x1.80mm_HandSolderC49
11.2nf,1mohmCapacitor_SMD:C_1206_3216Metric_Pad1.33x1.80mm_HandSolderC13
11.5nFCapacitor_SMD:C_1206_3216Metric_Pad1.33x1.80mm_HandSolderC18
11.5nFCapacitor_SMD:C_1210_3225Metric_Pad1.33x2.70mm_HandSolderC47
11.6kResistor_SMD:R_0805_2012Metric_Pad1.20x1.40mm_HandSolderR22
11.78kResistor_SMD:R_1206_3216Metric_Pad1.30x1.75mm_HandSolderR5
1100nFCapacitor_SMD:C_1210_3225Metric_Pad1.33x2.70mm_HandSolderC46
1100uWE-HCF_2920_LITZ:WE-HCF_2920_LITZL2
110pFCapacitor_SMD:C_1206_3216Metric_Pad1.33x1.80mm_HandSolderChf1
110uInductor_SMD:L_Wuerth_HCF-2013L4
110uFCapacitor_SMD:C_1210_3225Metric_Pad1.33x2.70mm_HandSolderC44
114.3kResistor_SMD:R_1206_3216Metric_Pad1.30x1.75mm_HandSolderR21
11uFCapacitor_SMD:C_1206_3216Metric_Pad1.33x1.80mm_HandSolderCvcc1
11uf,1mohmCapacitor_SMD:C_1206_3216Metric_Pad1.33x1.80mm_HandSolderC17
12.2uFCapacitor_SMD:C_Elec_4x5.4C9
120.5kResistor_SMD:R_1206_3216Metric_Pad1.30x1.75mm_HandSolderR17
1200kResistor_SMD:R_1210_3225Metric_Pad1.30x2.65mm_HandSolderRramp1
122pfCapacitor_SMD:C_1206_3216Metric_Pad1.33x1.80mm_HandSolderC14
122uFCapacitor_SMD:CP_Elec_10x10.5C34
122uFCapacitor_THT:CP_Radial_D6.3mm_P2.50mmC8
12kResistor_SMD:R_1210_3225Metric_Pad1.30x2.65mm_HandSolderR10
12mOhmResistor_SMD:R_2512_6332Metric_Pad1.40x3.35mm_HandSolderR15
13,3Resistor_SMD:R_1206_3216Metric_Pad1.30x1.75mm_HandSolderR14
133Resistor_SMD:R_1206_3216Metric_Pad1.30x1.75mm_HandSolderR25
133.2kResistor_SMD:R_1206_3216Metric_Pad1.30x1.75mm_HandSolderR4
133nFCapacitor_SMD:C_0402_1005Metric_Pad0.74x0.62mm_HandSolderC48
133uHInductor_SMD:L_Wuerth_HCI-2212L1
138.3kResistor_SMD:R_1206_3216Metric_Pad1.30x1.75mm_HandSolderR18
147Resistor_SMD:R_0805_2012Metric_Pad1.20x1.40mm_HandSolderR11
1470nFCapacitor_SMD:C_1210_3225Metric_Pad1.33x2.70mm_HandSolderC40
1470nFCapacitor_SMD:C_0805_2012Metric_Pad1.18x1.45mm_HandSolderC43
147kResistor_SMD:R_1210_3225Metric_Pad1.30x2.65mm_HandSolderR6
1560pFCapacitor_SMD:C_1206_3216Metric_Pad1.33x1.80mm_HandSolderCramp1
16.19kResistor_SMD:R_1206_3216Metric_Pad1.30x1.75mm_HandSolderR9
1649Resistor_SMD:R_1206_3216Metric_Pad1.30x1.75mm_HandSolderR23
1680uFCapacitor_THT:CP_Radial_D8.0mm_P3.50mmC19
1820pCapacitor_SMD:C_1206_3216Metric_Pad1.33x1.80mm_HandSolderC21
1ACS756xCB-100B-PFFSensor_Current:Allegro_CB_PFFU5
1Conn_01x03Connector_PinHeader_2.00mm:PinHeader_1x03_P2.00mm_VerticalJ15
1LM2576HVS-5Package_TO_SOT_SMD:TO-263-5_TabPin3U2
1LM5122MH_NOPBLM5122MH_NOPB:SOP65P640X110-21NU3
1MBR340Diode_THT:D_DO-201AD_P15.24mm_HorizontalD3
1MCP4017-xxxxLTPackage_TO_SOT_SMD:SOT-363_SC-70-6U7
1WE-HCFT_3521WE-HCFT_3521:WE-HCFT_3521L3

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Questions

How big is the EYS PCB?

It measures 159.8 × 159 mm and has 2 copper layers, 1.6 mm thick.

What parts does the EYS use?

123 parts, built around the LM2576HVS-5, PMEG100V100ELPDZ, CSD19534Q5A and MBR340. The full list of its parts is on this page, with links to each part's symbol and footprint where PCBKit's library has them.

Where can I download the EYS KiCad files?

From the YatagacLapotk/EYS-EMS repository on GitHub, at the commit this page was made from: the board is EYS1.0/EYS.kicad_pcb and its schematic EYS1.0/EYS.kicad_sch. PCBKit opens the board in the browser, with nothing to install.

Can I use the EYS design in my own project?

Its repository states no licence, so its author keeps all rights: ask YatagacLapotk before reusing the design.