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2 layers78 × 68 mmSafe chicks, the printed circuit board in 3D

Chicken door to keep them chicks safe

Size
78 × 68 mm
Copper layers
2
Thickness
1.6 mm
Parts
40
Nets
41
Pads
104
Tracks, vias
147, 5
Pours
2
Routed
Yes
KiCad
KiCad 9.0 (file 20241229)
Created
17 Mar 2025
Updated
31 Dec 2025

Overview

Safe chicks is an open-source printed circuit board by WouterThys, from the WouterThys/SafeChicks repository on GitHub. It is a 2-layer board of 78 × 68 mm with 40 parts on 41 nets, routed with 147 tracks and 5 vias.

It is built around the BS250. Its parts include 14 connectors, 13 resistors, 4 capacitors, 2 diodes and 1 transistor.

Main components

1

README

readme.md

Safe Chicks

Chicks need to be safe so make door go brrrr.

Ideas/Notes

  • Chord attacked to door and motor winds up/down to open/close door
  • Light sensor
  • Limit switch -> use the iCab galenus switches? -> magnetic so will not weir out I guess
  • Solar powered?
  • Controller? What I have is:
    • Pico Pi
    • Arduino
    • Raspberry pi 3
    • Beaglebone black
    • Adafruit Huzzah -> has ESP..
  • Camera to see if checks are there -> would need raspberry for that (arduino is too lightweight)
  • DC motor https://www.farnell.com/datasheets/4376711.pdf?_gl=1*1atfsg3*_gcl_au*MjAyNTY1MDc1NS4xNzQxNjI0NTgy

Used in V2

Mouser

426-DRI0044 Fabrik. Artikelnum.: DRI0044 DFRobot 2x1.2A DC Motor Driv / Stroombeheer IC Ontwikkelinghulpmiddelen TARIC:8473302000 ECCN:EAR99 COO:CN

426-FIT0489-D Fabrik. Artikelnum.: FIT0489-D DFRobot Turbo Metal Gear Wor / DFRobo-accessoires TARIC:8471500090 ECCN:EAR99 COO:CN

653-D2HW-C223MR Fabrik. Artikelnum.: D2HW-C223MR Omron Electronics Subminiature Basic S / Basis- / klikschakelaars TARIC:8536508099 ECCN:EAR99 COO:IT

RobotShop

RB-Jsu-84 37mm Motor Mount For Titan Series (Pair) 5-4-G 1 1 0 €5.71 €5.71 RB-Sct-941 15T Timing Pinion Pulley (6mm) 02-6-B 1 1 0 €9.45 €9.45 RB-Phi-457 Waterproof Enclosure 200x120x75 w/ Transparent Lid M05-2-D 1 1 0 €13.12 €13.12

alt text

Usefull links

DIY chicken door: https://davenaves.com/blog/interests-projects/chickens/chicken-coop/arduino-chicken-door/#

Battery management system https://www.dfrobot.com/product-1714.html

Arduino low power https://docs.arduino.cc/learn/electronics/low-power/

Measurements

POC Arduino Uno (17/03 16:20)

  • added 4[Ohm] resistor between 12V supply
  • Idle ~140mV => 4,9 mW
  • Run ~1,30V => 423 mW

Parts

40
QtyValueFootprintReferences
5100kResistor_THT:R_Axial_DIN0207_L6.3mm_D2.5mm_P10.16mm_HorizontalR5, R6, R7, R8, R9
5MountingHoleMountingHole:MountingHole_3.2mm_M3H1, H2, H3, H4, H5
31MResistor_THT:R_Axial_DIN0207_L6.3mm_D2.5mm_P10.16mm_HorizontalR1, R2, R3
2100nCapacitor_THT:C_Disc_D4.3mm_W1.9mm_P5.00mmC1, C2
21uCapacitor_THT:C_Disc_D4.3mm_W1.9mm_P5.00mmC3, C4
2220Resistor_THT:R_Axial_DIN0207_L6.3mm_D2.5mm_P10.16mm_HorizontalR10, R11
2Conn_01x02Connector_PinHeader_2.54mm:PinHeader_1x02_P2.54mm_VerticalJ13, J14
2Conn_01x15Connector_PinHeader_2.54mm:PinHeader_1x15_P2.54mm_VerticalJ1, J2
2LEDLED_THT:LED_D3.0mmD1, D2
110kResistor_THT:R_Axial_DIN0207_L6.3mm_D2.5mm_P10.16mm_HorizontalR12
11kResistor_THT:R_Axial_DIN0207_L6.3mm_D2.5mm_P10.16mm_HorizontalR13
147kResistor_THT:R_Axial_DIN0207_L6.3mm_D2.5mm_P10.16mm_HorizontalR4
15V (from PM)TerminalBlock:TerminalBlock_bornier-2_P5.08mmJ8
1BS250Package_TO_SOT_THT:TO-92_InlineQ2
1Battery SensorTerminalBlock:TerminalBlock_bornier-2_P5.08mmJ3
1Bottom SwitchTerminalBlock:TerminalBlock_bornier-2_P5.08mmJ6
1LOGOLOGOG***
1Light SensorTerminalBlock:TerminalBlock_bornier-2_P5.08mmJ4
1LowPowerConnector_PinHeader_2.54mm:PinHeader_1x03_P2.54mm_VerticalJ9
1MotorTerminalBlock:TerminalBlock_bornier-2_P5.08mmJ7
1SPIConnector_PinHeader_2.54mm:PinHeader_1x03_P2.54mm_VerticalJ12
1Status LEDsConnector_PinHeader_2.54mm:PinHeader_1x03_P2.54mm_VerticalJ10
1UARTConnector_PinHeader_2.54mm:PinHeader_1x03_P2.54mm_VerticalJ11
1Upper SwitchTerminalBlock:TerminalBlock_bornier-2_P5.08mmJ5

Questions

How big is the Safe chicks PCB?

It measures 78 × 68 mm and has 2 copper layers, 1.6 mm thick.

What parts does the Safe chicks use?

40 parts, built around the BS250. The full list of its parts is on this page, with links to each part's symbol and footprint where PCBKit's library has them.

Where can I download the Safe chicks KiCad files?

From the WouterThys/SafeChicks repository on GitHub, at the commit this page was made from: the board is V1/PCB/safe_chicks/safe_chicks.kicad_pcb and its schematic V1/PCB/safe_chicks/safe_chicks.kicad_sch. PCBKit opens the board in the browser, with nothing to install.

Can I use the Safe chicks design in my own project?

Its repository states no licence, so its author keeps all rights: ask WouterThys before reusing the design.

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