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2 layers52.5 × 23 mmThomas, the printed circuit board in 3D

This repository holds all source files and CAD models (mechanical and electrical) to create a line-following robot used as an educational resource for children ages 8-10.

Size
52.5 × 23 mm
Copper layers
2
Thickness
1.6 mm
Parts
15
Nets
11
Pads
39
Tracks, vias
106, 6
Routed
Yes
KiCad
KiCad 9.0 (file 20241229)
Created
15 Jan 2026
Updated
8 Apr 2026

Overview

Thomas is an open-source printed circuit board by wadengroff, from the wadengroff/Junior_Design repository on GitHub. It is a 2-layer board of 52.5 × 23 mm with 15 parts on 11 nets, routed with 106 tracks and 6 vias.

It is built around the LM393 and IR204-A-L. Its parts include 6 resistors, 4 diodes, 2 transistors, 1 IC and 1 connector.

Main components

2

README

README.md

Junior_Design Project

Thomas the Line-Following Tank Engine

This repository holds all source files and CAD models (mechanical and electrical) to create a line-following robot used as an educational resource for children ages 8-10.

Parts

15
QtyValueFootprintReferences
220kLED_SMD:LED_0805_2012Metric_Pad1.15x1.40mm_HandSolderR2, R4
2220LED_SMD:LED_0805_2012Metric_Pad1.15x1.40mm_HandSolderR5, R6
2220Resistor_SMD:R_0805_2012Metric_Pad1.20x1.40mm_HandSolderR1, R3
2BPW40LED_THT:LED_D5.0mm_ClearQ1, Q2
2IR204ALED_THT:LED_D3.0mm_IRBlackD1, D2
2LEDLED_THT:LED_D3.0mmD3, D4
110k_potPotentiometer_THT:Potentiometer_ACP_CA9-H5_HorizontalRV1
1Conn_01x04Connector_JST:JST_PH_S4B-PH-K_1x04_P2.00mm_HorizontalJ2
1LM393LM339N:DIP794W45P254L959H508Q8U1

Questions

How big is the Thomas PCB?

It measures 52.5 × 23 mm and has 2 copper layers, 1.6 mm thick.

What parts does the Thomas use?

15 parts, built around the LM393 and IR204-A-L. The full list of its parts is on this page, with links to each part's symbol and footprint where PCBKit's library has them.

Where can I download the Thomas KiCad files?

From the wadengroff/Junior_Design repository on GitHub, at the commit this page was made from: the board is pcb/senseBoard/thomas.kicad_pcb and its schematic pcb/controlBoard/controlBoard/controlBoard.kicad_sch. PCBKit opens the board in the browser, with nothing to install.

Can I use the Thomas design in my own project?

Its repository states no licence, so its author keeps all rights: ask wadengroff before reusing the design.

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